DODGE CARAVAN TOWN COUNTRY PLYMOUTH VOYAGER Service Repair Manual 1991-1993
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🏷️ Basic Information Identification Make: Dodge, Plymouth, Chrysler Model: Caravan, Voyager, Town & Country Production Years Covered: 1991, 1992, 1993 Codes Platform: AS Platform (First Generation Facelift) 👋 Introduction Market Position Segment: Minivan Target Audience: Owners and independent repair shops seeking comprehensive, factory-level repair information. Competitive Analysis Advantage: Provides the same information used by factory-trained technicians, offering significant cost savings over dealership repairs. Key Features Information Source: Factory Type Service Repair Manual Instruction Style: Step-by-step instructions with highly detailed exploded pictures and diagrams. Accessibility: Instant download, PC/MAC compatible PDF, printable for on-demand use. 📋 Manual Details Coverage Areas General Coverage: Complete vehicle service, repair, and maintenance. Specific Models Covered: Dodge Caravan, Plymouth Voyager, Chrysler Town & Country. Page Count Estimated Page Count: High (typical for factory service manuals covering multiple models and years). Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system. Drivetrain: Automatic transmission (A604, A670), manual transmission (if applicable), clutch, drive axles, differentials. Chassis: Suspension (front & rear), steering system, brakes (front & rear, ABS), wheels, tires. Electrical: Battery, charging system, starting system, lighting, instruments, switches, power accessories, wiring diagrams. Body: Exterior body panels, interior trim, doors, windows, seats, HVAC system, safety restraints. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and fills, spark plug replacement, belt inspection and replacement, brake pad replacement. Repair: Engine tune-ups, carburetor/fuel injection repair, transmission overhauls, brake system repairs, suspension component replacement, electrical component diagnosis and repair, body panel repair. Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs) interpretation (for applicable systems), symptom-based troubleshooting. Specifications: Torque specifications for all fasteners, alignment specifications, fluid capacities, electrical specifications. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and component testing. 📊 Manual Specifications File Format File Type: PDF Print Quality Resolution: High-resolution, allowing for clear viewing and printing of diagrams and text. Scalability: Printable at various sizes without loss of clarity, allowing for reproduction of detailed diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Os Compatibility: PC & MAC Compatible ⚙️ Engine Specifications Primary Engine Engine Options: 2.5L (150 cu in) K-Car engine (UMD); 3.0L (181 cu in) Mitsubishi V6 (6G72); 3.3L (201 cu in) Mitsubishi V6 (6G72). Performance Horsepower 2.5L: Approx. 100-108 hp (depending on exact spec). Torque 2.5L: Approx. 130-135 lb-ft. Horsepower 3.0L V6: Approx. 141-144 hp. Torque 3.0L V6: Approx. 170-175 lb-ft. Horsepower 3.3L V6: Approx. 160-162 hp. Torque 3.3L V6: Approx. 195-200 lb-ft. Fuel System Fuel Delivery 2.5L: Throttle Body Injection (TBI) or Electronic Fuel Injection (EFI). Fuel Delivery V6: Multi-point Fuel Injection (MPI). Fuel Type Recommended Fuel: Unleaded gasoline (87 octane recommended for most variants). 🔧 Transmission Standard Transmission Type: Automatic Transaxle (A604 - 4-speed electronically controlled, A670 - 3-speed automatic for some base models). Optional Manual Transmission: Rarely offered on these models, primarily automatic. Features Electronic Control: A604 featured electronic control for shift quality and economy. Fluid Type Automatic Transmission Fluid: Chrysler ATF+3 (or equivalent specification, check manual for exact number like 04741224). 📐 Dimensions Exterior Length: Approx. 178.1 inches (short wheelbase), 189.7 inches (long wheelbase). Width: Approx. 71.5 inches. Height: Approx. 64.5 inches. Weights Curb Weight: Approx. 3,500 - 4,000 lbs (depending on configuration). Cargo Cargo Volume: Significant for its class, offering flexible seating and cargo configurations. 🛡️ Safety Features Ratings Crash Test Data: Information available within the manual regarding specific safety systems and potential test results for the era. Active Features ABS: Anti-lock Braking System (ABS) available as an option on certain models. Passive Features Airbags: Driver-side airbag standard on most models by 1993. Passenger airbag optional or not available. Seat Belts: Three-point seat belts in front, lap belts in rear. Child seat anchor points. 💡 Technology Features Infotainment Audio System: AM/FM radio, cassette player, optional CD player. Speaker configurations varied by trim. Climate Control: Manual HVAC controls, optional automatic climate control on higher trims. Driver Assistance Cruise Control: Standard on most trims or available option. Connectivity Power Features: Power windows, power door locks, power mirrors available on most models. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, depending on driving conditions (refer to manual for specific recommendations). Transmission Fluid Service: Every 30,000-60,000 miles (check manual for specific interval based on driving conditions). Coolant Flush: Every 30,000-60,000 miles or 2-4 years. Fluid Specifications Engine Oil: API Service SG/SH, SAE 5W-30 or 10W-30 (check owner's manual for specific viscosity based on temperature). Coolant: Ethylene glycol-based coolant, Mopar Antifreeze/Coolant (MS-7170 or equivalent). Known Issues Automatic Transmission Failure: The A604 transaxle, while innovative, could be prone to failure if not properly maintained, particularly torque converter issues. Head Gasket Leaks: Some engines, particularly the 3.0L Mitsubishi...
Torque specifications for all fasteners, alignment specifications, fluid capacities, electrical specifications.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and component testing.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Resolution:
High-resolution, allowing for clear viewing and printing of diagrams and text.
Scalability:
Printable at various sizes without loss of clarity, allowing for reproduction of detailed diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Os Compatibility:
PC & MAC Compatible
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.5L (150 cu in) K-Car engine (UMD); 3.0L (181 cu in) Mitsubishi V6 (6G72); 3.3L (201 cu in) Mitsubishi V6 (6G72).
Performance
Horsepower 2.5L:
Approx. 100-108 hp (depending on exact spec).
Torque 2.5L:
Approx. 130-135 lb-ft.
Horsepower 3.0L V6:
Approx. 141-144 hp.
Torque 3.0L V6:
Approx. 170-175 lb-ft.
Horsepower 3.3L V6:
Approx. 160-162 hp.
Torque 3.3L V6:
Approx. 195-200 lb-ft.
Fuel System
Fuel Delivery 2.5L:
Throttle Body Injection (TBI) or Electronic Fuel Injection (EFI).
Fuel Delivery V6:
Multi-point Fuel Injection (MPI).
Fuel Type
Recommended Fuel:
Unleaded gasoline (87 octane recommended for most variants).
🔧 Transmission
Standard
Transmission Type:
Automatic Transaxle (A604 - 4-speed electronically controlled, A670 - 3-speed automatic for some base models).
Optional
Manual Transmission:
Rarely offered on these models, primarily automatic.
Features
Electronic Control:
A604 featured electronic control for shift quality and economy.
Fluid Type
Automatic Transmission Fluid:
Chrysler ATF+3 (or equivalent specification, check manual for exact number like 04741224).