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Mitsubishi Verada 1991-1996 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Verada Years Covered: 1991-1996 Platform Code: This generation is part of the Mitsubishi Sigma/Diamante family, often referred to internally as the '6G7' engine platform models 👋 Introduction Market Position Market Position: The Mitsubishi Verada was positioned as a premium sedan in many markets, often a rebadged version of the Mitsubishi Diamante or Sigma, competing in the mid-size to large executive car segment. Competitive Analysis Competitive Analysis: Competed against established luxury and executive sedans from manufacturers like Toyota (Camry/Avalon), Nissan (Maxima), Holden (Commodore), Ford (Fairmont/LTD), and European brands depending on the specific market. Key Features Key Features: Known for its comfortable ride, refined styling (for its era), often available with V6 engines, and a focus on luxury and features compared to more mainstream Mitsubishi models. Target Audience Target Audience: Professional automotive technicians and experienced DIY mechanics. 📋 Manual Details Coverage Areas Coverage Areas: All styles covered, including complete disassembly and reassembly procedures. Page Count Page Count: Hundreds of pages (specific count not provided, but implies comprehensive coverage) Manual Type Manual Type: Complete Official Full Factory Service Repair Manual / Workshop Service Manual Language Language: English Format Format: PDF Source Type Source Type: Official Factory Service Manual Update Policy Update Policy: N/A (This is a historical manual for a specific product lifecycle). 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical, engine management (ECI, fuel injection, ignition), transmission (automatic and manual), drivetrain, suspension, steering, brakes, exhaust system, HVAC (Heating, Ventilation, and Air Conditioning), electrical system (wiring diagrams, components), body and chassis, interior trim, diagnostic procedures, troubleshooting. Procedures Included Procedures Included: Step-by-step repair procedures, maintenance, disassembly, assembly, cleaning, reinstallation, troubleshooting, diagnostics, component testing, specifications, alignment procedures, lubrication, torque specifications, fluid capacities, electrical component testing, wiring harness repair, body repair, interior component removal/installation. Technical Depth Technical Depth: Comprehensive factory-level detail suitable for professional technicians and advanced DIY mechanics. Covers fundamentals to advanced repair and maintenance. Diagrams Illustrations Diagrams Illustrations: Highly detailed exploded pictures and diagrams illustrating disassembly and assembly procedures. Troubleshooting Guides Troubleshooting Guides: Includes troubleshooting sections to help diagnose common problems and guide the user to correct solutions. Wiring Diagrams Wiring Diagrams: Comprehensive electrical system diagrams covering all circuits and components. Diagnostic Procedures Diagnostic Procedures: Includes step-by-step diagnostic flowcharts and methods for identifying faults using test equipment. Performance Specifications Performance Specifications: Includes detailed specifications for engine output, torque curves, and transmission performance parameters. Chassis Suspension Details Chassis Suspension Details: Detailed information on front and rear suspension components, alignment specifications, and bush replacement procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full Printable, High-Quality Diagrams and Illustrations Binding Type Binding Type: Digital Download (Printable) Paper Type Paper Type: N/A (Digital File) Additional Features Additional Features: Zoom IN/OUT functionality, Searchable Text (inherent in PDF), Instant Download Zoom Functionality Zoom Functionality: Yes Requirements Requirements: Adobe PDF Reader, WinZip (for potential archive extraction) Compatibility Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Primary Engine: 6G7x V6 SOHC/DOHC (e.g., 6G72, 6G73, 6G74). Displacement typically ranged from 2.5L to 3.5L. Performance Typical Horsepower Range: Approximately 150-220 hp depending on engine variant and market. Typical Torque Range: Approximately 200-300 Nm depending on engine variant and market. Fuel System Fuel System: Electronic Multi-Point Fuel Injection (MPI) or GDI (Gasoline Direct Injection) on later variants. Engine Codes Engine Codes: 6G72 (3.0L V6), 6G73 (2.5L V6), 6G74 (3.5L V6) are common family codes for this period. Ignition System Ignition System: Distributorless Ignition System (DIS) or Distributor-based systems with electronic ignition control. Engine Layout Engine Layout: V6 configuration Valve Train Valve Train: SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft), depending on the specific engine model. Cooling System Cooling System: Pressurized liquid cooling system with radiator, thermostat, water pump, and electric cooling fan(s). 🔧 Transmission Standard Standard Transmission: Typically a 4-speed automatic transmission (e.g., F4A51, W4A51). Optional Optional Transmission: Some markets may have offered a 5-speed manual transmission on certain engine/trim combinations. Features Transmission Features: Features like Electronically Controlled Transmission (ECT) for different driving modes (Normal, Sport, Economy) were common. Gear Ratios Gear Ratios: Specific gear ratios for each transmission and final drive are detailed within the manual. 📐 Dimensions Exterior Exterior Dimensions: Mid-size to large sedan dimensions, varying slightly by market and body style (sedan/wagon). Weights Curb Weight: Typically in the range of 1500-1700 kg, depending on engine and equipment. Wheelbase Wheelbase: Wheelbase figures vary, but typically around 2700-2800 mm for this class of vehicle. Track Width Track Width: Front and rear track widths are detailed in the manual for suspension and alignment procedures. 🛡️ Safety Features Passive Features Passive Features: Driver and front passenger airbags (standard on later models), seatbelt pre-tensioners, crumple zones, reinforced safety cage construction. Active Features Active Features: Anti-lock Braking System (ABS) was often an option or standard on higher trims. Brake...
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Mitsubishi Verada 1991-1996 Workshop Service Repair ManualMitsubishi Verada 1991-1996 Workshop Service Repair ManualMitsubishi Verada 1991-1996 Workshop Service Repair ManualMitsubishi Verada 1991-1996 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Verada
Years Covered:
1991-1996
Platform Code:
This generation is part of the Mitsubishi Sigma/Diamante family, often referred to internally as the '6G7' engine platform models
👋 Introduction
Market Position
Market Position:
The Mitsubishi Verada was positioned as a premium sedan in many markets, often a rebadged version of the Mitsubishi Diamante or Sigma, competing in the mid-size to large executive car segment.
Competitive Analysis
Competitive Analysis:
Competed against established luxury and executive sedans from manufacturers like Toyota (Camry/Avalon), Nissan (Maxima), Holden (Commodore), Ford (Fairmont/LTD), and European brands depending on the specific market.
Key Features
Key Features:
Known for its comfortable ride, refined styling (for its era), often available with V6 engines, and a focus on luxury and features compared to more mainstream Mitsubishi models.
Target Audience
Target Audience:
Professional automotive technicians and experienced DIY mechanics.
📋 Manual Details
Coverage Areas
Coverage Areas:
All styles covered, including complete disassembly and reassembly procedures.
Page Count
Page Count:
Hundreds of pages (specific count not provided, but implies comprehensive coverage)
Manual Type
Manual Type:
Complete Official Full Factory Service Repair Manual / Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
Source Type
Source Type:
Official Factory Service Manual
Update Policy
Update Policy:
N/A (This is a historical manual for a specific product lifecycle).
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical, engine management (ECI, fuel injection, ignition), transmission (automatic and manual), drivetrain, suspension, steering, brakes, exhaust system, HVAC (Heating, Ventilation, and Air Conditioning), electrical system (wiring diagrams, components), body and chassis, interior trim, diagnostic procedures, troubleshooting.
Procedures Included
Procedures Included:
Step-by-step repair procedures, maintenance, disassembly, assembly, cleaning, reinstallation, troubleshooting, diagnostics, component testing, specifications, alignment procedures, lubrication, torque specifications, fluid capacities, electrical component testing, wiring harness repair, body repair, interior component removal/installation.
Technical Depth
Technical Depth:
Comprehensive factory-level detail suitable for professional technicians and advanced DIY mechanics. Covers fundamentals to advanced repair and maintenance.
Diagrams Illustrations
Diagrams Illustrations:
Highly detailed exploded pictures and diagrams illustrating disassembly and assembly procedures.
Troubleshooting Guides
Troubleshooting Guides:
Includes troubleshooting sections to help diagnose common problems and guide the user to correct solutions.
Wiring Diagrams
Wiring Diagrams:
Comprehensive electrical system diagrams covering all circuits and components.
Diagnostic Procedures
Diagnostic Procedures:
Includes step-by-step diagnostic flowcharts and methods for identifying faults using test equipment.
Performance Specifications
Performance Specifications:
Includes detailed specifications for engine output, torque curves, and transmission performance parameters.
Chassis Suspension Details
Chassis Suspension Details:
Detailed information on front and rear suspension components, alignment specifications, and bush replacement procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full Printable, High-Quality Diagrams and Illustrations
Binding Type
Binding Type:
Digital Download (Printable)
Paper Type
Paper Type:
N/A (Digital File)
Additional Features
Additional Features:
Zoom IN/OUT functionality, Searchable Text (inherent in PDF), Instant Download
Zoom Functionality
Zoom Functionality:
Yes
Requirements
Requirements:
Adobe PDF Reader, WinZip (for potential archive extraction)
Compatibility
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Primary Engine:
6G7x V6 SOHC/DOHC (e.g., 6G72, 6G73, 6G74). Displacement typically ranged from 2.5L to 3.5L.
Performance
Typical Horsepower Range:
Approximately 150-220 hp depending on engine variant and market.
Typical Torque Range:
Approximately 200-300 Nm depending on engine variant and market.
Fuel System
Fuel System:
Electronic Multi-Point Fuel Injection (MPI) or GDI (Gasoline Direct Injection) on later variants.
Engine Codes
Engine Codes:
6G72 (3.0L V6), 6G73 (2.5L V6), 6G74 (3.5L V6) are common family codes for this period.
Ignition System
Ignition System:
Distributorless Ignition System (DIS) or Distributor-based systems with electronic ignition control.
Engine Layout
Engine Layout:
V6 configuration
Valve Train
Valve Train:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft), depending on the specific engine model.
Cooling System
Cooling System:
Pressurized liquid cooling system with radiator, thermostat, water pump, and electric cooling fan(s).
🔧 Transmission
Standard
Standard Transmission:
Typically a 4-speed automatic transmission (e.g., F4A51, W4A51).
Optional
Optional Transmission:
Some markets may have offered a 5-speed manual transmission on certain engine/trim combinations.
Features
Transmission Features:
Features like Electronically Controlled Transmission (ECT) for different driving modes (Normal, Sport, Economy) were common.
Gear Ratios
Gear Ratios:
Specific gear ratios for each transmission and final drive are detailed within the manual.
📐 Dimensions
Exterior
Exterior Dimensions:
Mid-size to large sedan dimensions, varying slightly by market and body style (sedan/wagon).
Weights
Curb Weight:
Typically in the range of 1500-1700 kg, depending on engine and equipment.
Wheelbase
Wheelbase:
Wheelbase figures vary, but typically around 2700-2800 mm for this class of vehicle.
Track Width
Track Width:
Front and rear track widths are detailed in the manual for suspension and alignment procedures.
🛡️ Safety Features
Passive Features
Passive Features:
Driver and front passenger airbags (standard on later models), seatbelt pre-tensioners, crumple zones, reinforced safety cage construction.
Active Features
Active Features:
Anti-lock Braking System (ABS) was often an option or standard on higher trims.
Brake System
Brake System:
Disc brakes front and rear, often ventilated front discs. ABS available on higher trims.
Tire Sizes
Tire Sizes:
Commonly 205/60R15, 215/60R15, or 205/55R16 depending on trim level and wheel size.
Wheel Bolt Pattern
Wheel Bolt Pattern:
Typically 5x114.3 mm (5x4.5 inches)
💡 Technology Features
Infotainment
Infotainment Features:
Factory premium audio systems, cassette players, CD players (on later models), and analog climate controls.
Driver Assistance
Driver Assistance Features:
Cruise control was common. Advanced driver-assistance systems were not prevalent in this era.
Connectivity
Connectivity Features:
Limited by modern standards, primarily focusing on audio system connectivity. Some models may have had external antenna inputs.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first, depending on driving conditions. Consult manual for specific recommendations.
Transmission Fluid Change Interval:
Generally every 30,000-60,000 miles (48,000-96,000 km). Critical to check manual for specific fluid type and interval.
Timing Belt Replacement Interval:
For V6 engines with timing belts, replacement is typically around 60,000-90,000 miles (96,000-145,000 km). This is a critical maintenance item.
Fluid Specifications
Engine Oil Specification:
API SG or higher, viscosity typically 5W-30, 10W-30, or 10W-40 depending on ambient temperature. Refer to manual for exact specification.
Transmission Fluid Specification:
Typically ATF SP-II or SP-III for automatic transmissions. Manual transmissions use gear oil, specifications vary.
Coolant Specification:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Mopar or specified Mitsubishi coolant recommended.
Known Issues
Known Issues:
Common issues can include premature wear of suspension components, potential for head gasket issues on some V6 variants if overheated, HVAC system malfunctions (blower motor, climate control panels), aging electrical connectors, and corrosion on older vehicles.
Idle Control Valve Issues:
Idle Air Control (IAC) valve can become dirty or fail, leading to rough idling or stalling. Cleaning or replacement is often required.
Maintenance Schedule Overview
Maintenance Schedule Overview:
Regular oil changes, filter replacements (oil, air, fuel), tire rotation and balancing, brake inspection, coolant flushes, transmission fluid changes, and timing belt replacement (if applicable) are crucial for longevity.
Fluid Capacities
Engine Oil Capacity:
Approximately 4.0-4.5 liters (4.2-4.8 US quarts) for V6 engines, including filter. Precise capacity listed in manual.
Coolant Capacity:
Approximately 7.5-8.5 liters (7.9-9.0 US quarts) for V6 engines. Precise capacity listed in manual.
Transmission Fluid Capacity:
Automatic transmission fluid capacity approximately 3.0-4.0 liters (3.2-4.2 US quarts) for a fluid change, higher for a full flush. Manual transmission fluid capacity varies.
Filter Part Numbers
Oil Filter Part Numbers:
Specific part numbers will be in the manual (e.g., Mitsubishi OEM MN135000 or aftermarket equivalents like Fram PH3507, Wix 51500).
Air Filter Part Numbers:
Specific part numbers will be in the manual (e.g., Mitsubishi OEM MR204516 or aftermarket equivalents like Fram CA3504).
Spark Plugs
Spark Plug Recommendations:
Specific plug type (e.g., NGK BPR5ES, BPR6ES) and gap settings will be in the manual, typically around 0.044 inches (1.1 mm).
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a long history in automotive manufacturing, with a reputation for robust engineering and often technologically advanced vehicles.
Model Evolution
Model Evolution:
The Verada nameplate was primarily used in specific markets, often as a badge-engineered version of the Mitsubishi Diamante/Sigma. This generation represents the second iteration of the Diamante/Sigma platform, reflecting Mitsubishi's move towards more sophisticated styling and features.
Production
Production Period:
1991-1996
Manufacturing Locations
Manufacturing Locations:
Primarily manufactured in Japan, with assembly in other countries for specific markets (e.g., Australia).
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