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Mitsubushi MAGNA 1991-1996 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Magna Model Years Covered: 1991-1996 Platform: Mitsubishi TR/TS platform 👋 Introduction Market Position Segment: Large family sedan, competing in a significant segment of the automotive market during its production years. Competitive Analysis Key Competitors: Holden Commodore, Ford Falcon, Toyota Camry, Mazda 626, Nissan Maxima (market specific). Key Features Selling Points: Spacious interior, comfortable ride, often powerful V6 engine options, distinctive styling for its era, good value proposition. Value Proposition Manual Benefit: Enables owners to perform a wide range of maintenance and repair tasks, saving on labor costs and extending vehicle lifespan. Provides expert-level guidance for DIYers and professionals alike. 📋 Manual Details Coverage Areas Coverage Scope: Full Service and Repair Target Audience: Do-it-yourself enthusiasts and professional mechanics Page Count Estimated Page Count: Refer to actual manual for exact count; typically 500+ pages for full service manuals of this era. Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, tuning, cooling system, lubrication system Engine Management: Fuel injection system (MPI), ignition system, emissions control systems, ECU diagnostics Transmission: Manual and Automatic transmission service, overhaul, shift control, clutch, torque converter Drivetrain: Front-wheel drive components, driveshafts, CV joints, differential Suspension: Front and rear suspension systems, shock absorbers, springs, bushings, alignment Steering: Steering rack, power steering system, steering column, wheel alignment Brakes: Hydraulic brake system, master cylinder, brake boosters, calipers, rotors, pads, parking brake Electrical System: Battery, charging system, starting system, lighting, accessories, wiring diagrams, fuses, relays Climate Control: Air conditioning system, heater, ventilation Body And Frame: Body panel removal/installation, interior trim, glass, bumpers, chassis Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs) for applicable systems Procedures Included Maintenance Tasks: Oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspections and replacement Repair Procedures: Component removal and installation, overhaul of major systems (engine, transmission, brakes, etc.), diagnostic troubleshooting Troubleshooting: Step-by-step diagnostic guides for common and uncommon problems across all major vehicle systems Technical Data: Specifications, tolerances, torque values, diagnostic parameters Technical Depth Depth: Comprehensive, covering everything from routine maintenance to full engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable, depending on the PDF creation process. Print Quality Printability: Full printable, allowing users to print specific sections or the entire manual. Zoom Functionality: YES (standard PDF feature) Binding Type Binding: Digital (Downloadable PDF), not a physical binding. Paper Type Paper Type: N/A (Digital Format) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (or similar unzipping software) Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V6, Multi-Point Fuel Injection (MPI) Engine Displacement: 3.0L (6G72), 2.6L (4G54/4G64 variants likely in base models in some markets, but V6 was prominent) Bore X Stroke: 3.0L: 86.0mm x 86.0mm (approx.) Compression Ratio: 9.0:1 (approx. for 3.0L) Horsepower Rating: 3.0L V6: Approx. 140-160 hp (depending on specific tune and market) Torque Rating: 3.0L V6: Approx. 170-185 lb-ft (depending on specific tune and market) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., 50/50 mix with distilled water) 🔧 Transmission Standard Transmission Transmission Type: 5-Speed Manual Transmission Optional Transmission Transmission Type: 4-Speed Automatic Transmission (e.g., F4AEL/F4A51 variants) Transmission Features Automatic Features: Electronic control, lock-up torque converter for improved fuel efficiency at cruising speeds. Fluid Specifications Manual Fluid Type: API GL-4 or GL-5 gear oil, viscosity typically 75W-90 or 80W-90. Automatic Fluid Type: Dexron III/Mercon compatible Automatic Transmission Fluid (ATF). 📐 Dimensions Exterior Length: Approx. 4,820 mm (189.8 in) Width: Approx. 1,780 mm (70.1 in) Height: Approx. 1,430 mm (56.3 in) Wheelbase Wheelbase: Approx. 2,735 mm (107.7 in) Weights Curb Weight: Approx. 1450-1600 kg (3197-3527 lbs), varies by trim and equipment. 🛡️ Safety Features Ratings Crash Test Data: Refer to contemporary safety testing bodies (e.g., ANCAP for Australian models) for specific ratings. Generally designed to meet 1990s safety standards. Active Features Anti Lock Brakes: Available on higher trim levels and as an option. Passive Features Airbags: Driver's airbag typically standard on later models within the range, passenger airbag less common or optional. Seat Belts: Front and rear seat belts, often with pre-tensioners for front occupants. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player, often with AM/FM tuner. CD player optional on higher trims. Speaker configuration varies. Driver Assistance Cruise Control: Available on most models, particularly those with automatic transmission. Connectivity Phone Integration: Not applicable in the modern sense. Some later models may have had provisions for early hands-free phone kits. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 - 10,000 km (4,500 - 6,000 miles) or 6 months, whichever comes first (refer to manual for precise recommendation). Timing Belt Replacement: Crucial interval, often around...
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Mitsubushi MAGNA 1991-1996 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Magna
Model Years Covered:
1991-1996
Platform:
Mitsubishi TR/TS platform
👋 Introduction
Market Position
Segment:
Large family sedan, competing in a significant segment of the automotive market during its production years.
Competitive Analysis
Key Competitors:
Holden Commodore, Ford Falcon, Toyota Camry, Mazda 626, Nissan Maxima (market specific).
Key Features
Selling Points:
Spacious interior, comfortable ride, often powerful V6 engine options, distinctive styling for its era, good value proposition.
Value Proposition
Manual Benefit:
Enables owners to perform a wide range of maintenance and repair tasks, saving on labor costs and extending vehicle lifespan. Provides expert-level guidance for DIYers and professionals alike.
📋 Manual Details
Coverage Areas
Coverage Scope:
Full Service and Repair
Target Audience:
Do-it-yourself enthusiasts and professional mechanics
Page Count
Estimated Page Count:
Refer to actual manual for exact count; typically 500+ pages for full service manuals of this era.
Manual Type
Type:
Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, tuning, cooling system, lubrication system
Engine Management:
Fuel injection system (MPI), ignition system, emissions control systems, ECU diagnostics
Transmission:
Manual and Automatic transmission service, overhaul, shift control, clutch, torque converter
Drivetrain:
Front-wheel drive components, driveshafts, CV joints, differential
Suspension:
Front and rear suspension systems, shock absorbers, springs, bushings, alignment
Steering:
Steering rack, power steering system, steering column, wheel alignment
Brakes:
Hydraulic brake system, master cylinder, brake boosters, calipers, rotors, pads, parking brake
Electrical System:
Battery, charging system, starting system, lighting, accessories, wiring diagrams, fuses, relays
Climate Control:
Air conditioning system, heater, ventilation
Body And Frame:
Body panel removal/installation, interior trim, glass, bumpers, chassis
Diagnostics:
Troubleshooting charts, diagnostic trouble codes (DTCs) for applicable systems
Procedures Included
Maintenance Tasks:
Oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspections and replacement
Repair Procedures:
Component removal and installation, overhaul of major systems (engine, transmission, brakes, etc.), diagnostic troubleshooting
Troubleshooting:
Step-by-step diagnostic guides for common and uncommon problems across all major vehicle systems
Technical Data:
Specifications, tolerances, torque values, diagnostic parameters
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to full engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely searchable, depending on the PDF creation process.
Print Quality
Printability:
Full printable, allowing users to print specific sections or the entire manual.
Zoom Functionality:
YES (standard PDF feature)
Binding Type
Binding:
Digital (Downloadable PDF), not a physical binding.
Paper Type
Paper Type:
N/A (Digital Format)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (or similar unzipping software)
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated V6, Multi-Point Fuel Injection (MPI)
Engine Displacement:
3.0L (6G72), 2.6L (4G54/4G64 variants likely in base models in some markets, but V6 was prominent)
Bore X Stroke:
3.0L: 86.0mm x 86.0mm (approx.)
Compression Ratio:
9.0:1 (approx. for 3.0L)
Horsepower Rating:
3.0L V6: Approx. 140-160 hp (depending on specific tune and market)
Torque Rating:
3.0L V6: Approx. 170-185 lb-ft (depending on specific tune and market)
Fuel System
Fuel Delivery:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., 50/50 mix with distilled water)
🔧 Transmission
Standard Transmission
Transmission Type:
5-Speed Manual Transmission
Optional Transmission
Transmission Type:
4-Speed Automatic Transmission (e.g., F4AEL/F4A51 variants)
Transmission Features
Automatic Features:
Electronic control, lock-up torque converter for improved fuel efficiency at cruising speeds.
Fluid Specifications
Manual Fluid Type:
API GL-4 or GL-5 gear oil, viscosity typically 75W-90 or 80W-90.
Automatic Fluid Type:
Dexron III/Mercon compatible Automatic Transmission Fluid (ATF).
📐 Dimensions
Exterior
Length:
Approx. 4,820 mm (189.8 in)
Width:
Approx. 1,780 mm (70.1 in)
Height:
Approx. 1,430 mm (56.3 in)
Wheelbase
Wheelbase:
Approx. 2,735 mm (107.7 in)
Weights
Curb Weight:
Approx. 1450-1600 kg (3197-3527 lbs), varies by trim and equipment.
🛡️ Safety Features
Ratings
Crash Test Data:
Refer to contemporary safety testing bodies (e.g., ANCAP for Australian models) for specific ratings. Generally designed to meet 1990s safety standards.
Active Features
Anti Lock Brakes:
Available on higher trim levels and as an option.
Passive Features
Airbags:
Driver's airbag typically standard on later models within the range, passenger airbag less common or optional.
Seat Belts:
Front and rear seat belts, often with pre-tensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player, often with AM/FM tuner. CD player optional on higher trims. Speaker configuration varies.
Driver Assistance
Cruise Control:
Available on most models, particularly those with automatic transmission.
Connectivity
Phone Integration:
Not applicable in the modern sense. Some later models may have had provisions for early hands-free phone kits.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 - 10,000 km (4,500 - 6,000 miles) or 6 months, whichever comes first (refer to manual for precise recommendation).
Timing Belt Replacement:
Crucial interval, often around 80,000 - 100,000 km (50,000 - 60,000 miles) for V6 engines. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Type:
API SJ or SL rated, SAE 10W-30 or 10W-40 is common, check manual for specific recommendation based on climate.
Engine Oil Capacity:
Approx. 4.5 - 5.0 liters (4.8 - 5.3 US quarts) with filter for V6.
Coolant Capacity:
Approx. 8.0 - 8.5 liters (8.5 - 9.0 US quarts) for V6 with heater.
Known Issues
Engine Mounts:
Can degrade over time, leading to increased vibration and engine movement.
Transmission Issues:
Automatic transmission shift quality can sometimes degrade; fluid and filter changes are critical.
Suspension Wear:
Bushings and ball joints can wear, leading to noise and imprecise handling.
Electrical Component Failure:
Older vehicles can experience failures in components like window regulators, central locking, or sensors.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Model Evolution
Generation:
This period covers the second generation (CJ) of the Mitsubishi Magna, often referred to as the 'Magna II' or 'Facelifted Magna'.
Production
Manufacturing Location:
Primarily manufactured in Australia (Lonsdale, South Australia) for Australian and export markets.
Key Market:
Australia was the primary market, with sales also in New Zealand and potentially other Asian markets under different branding (e.g., Mitsubishi Diamante).
🏆 Awards & Recognition
Recognitions
Automotive Awards:
Specific awards are not widely publicized for this model globally. It was generally well-regarded in its primary Australian market for value and family utility.
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