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1991-1997 Mitsubishi Sigma (Mitsubishi Diamante) Workshop Service Repair Manual-150mb

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🏷️ Basic Information Identification Make: Mitsubishi Model: Sigma / Diamante Production Years: 1991-1997 Platform: Mitsubishi J Platform Codes Chassis Codes: DE2A, DE3A 👋 Introduction Market Position Vehicle Segment: Mid-size executive sedan, competing in a segment with strong offerings from Japanese and American manufacturers. Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Ford Taurus, Chevrolet Lumina. Key Features Dv Selling Points: Known for its comfortable ride, spacious interior, and often powerful V6 engines. Offered in both sedan and coupe (Diamante) body styles in some markets, though the Sigma designation primarily refers to the sedan in North America. Manual Value Proposition: Empowers owners to perform a wide range of maintenance and repair tasks, saving on labor costs and increasing vehicle lifespan. 📋 Manual Details Coverage Areas General Information: Included Body Frame Mounting: Included Engine: Included (All models and engines) Suspension: Included Driveline: Included Brake System: Included Transmission Transaxle: Included Clutch: Included Exhaust System: Included Fuel System: Included Steering System: Included Shocks Struts: Included Climate Control: Included Instrumentation Warnings: Included Battery Charging Systems: Included Audio Systems: Included Lighting Systems: Included Electrical Distribution: Included Wiring Diagrams: Included Page Count Estimated Page Count: Varies (Typical for comprehensive manuals of this era is 1000+ pages) Manual Type Manual Classification: Workshop Service Repair Manual Language Primary Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Overhaul: Complete engine overhaul and rebuilding procedures Brake Servicing: Comprehensive brake system servicing procedures Sunroof Operation: Procedures for sunroof maintenance and repair Timing Belt: Detailed timing belt replacement and service procedures Trouble Codes: Diagnostic trouble codes and their meanings Wiring Diagrams Detailed: Comprehensive and detailed wiring diagrams for all systems Troubleshooting Diagnostics: Systematic troubleshooting and diagnostic procedures Computer Diagnostics: Computer diagnostic trouble tree charts and procedures Engine Performance: Engine performance tuning and optimization guidance Front End Alignment: Front end alignment procedures and specifications Suspension Repair: Detailed suspension repair procedures Transmission Service: Transmission removal, installation, and in-car servicing Air Conditioning: Air conditioning service and refrigerant capacity specifications Firing Orders: Engine firing orders for all applicable engines Maintenance Schedules: Factory recommended maintenance schedules and charts Serpentine Belt: Serpentine belt routing diagrams and replacement procedures Driving Concerns: Troubleshooting for common driving concerns Torque Specifications: Complete torque specifications for all fasteners U Joint Cv Joint: U-joint and CV-joint service procedures Repair Procedures Comprehensive: A-Z repair procedures for all vehicle systems Vacuum Diagrams: Detailed vacuum diagrams Procedures Included Engine Rebuilding: Full engine overhaul and rebuilding procedures included. Brake Diagnostics: Detailed diagnostics and repair for all brake system components. Timing Belt Installation: Step-by-step instructions for timing belt replacement, crucial for engine longevity. Diagnostic Trouble Shooting: Guides for interpreting trouble codes and performing systematic diagnostics. Wiring Schematics: Comprehensive wiring diagrams covering all electrical circuits. Transmission Maintenance: In-car servicing and complete removal/installation procedures for transmissions. Climate Control Service: Maintenance and repair procedures for the HVAC system. Front Suspension Alignment: Detailed procedures and specifications for front end alignment. U Joint Cv Joint Replacement: Service procedures for universal and constant velocity joints. Technical Depth Diagnostic Capability: Advanced diagnostics including computer diagnostic trouble trees. Repair Scope: Covers all repair procedures from basic maintenance to full rebuilds (A-Z). Illustrations Diagrams: Hundreds of detailed illustrations, exploded diagrams, and photos for clarity. 📊 Manual Specifications File Format Document Type: PDF Compatibility: Viewable on all Windows, Mac, iOS, Android, and Blackberry devices. Reader Requirement: Requires a PDF Reader. Print Quality Printability: Printable pages for use in workshop environments. Zoom Capability: Supports zooming for detailed viewing of illustrations and text. Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Options: Primarily 3.0L V6 (6G72 SOHC and DOHC variants). Early models may have also offered a 2.5L V6 in some markets. The manual covers all engines for the specified years. Performance Horsepower Range: Approximately 150-210 hp depending on engine variant and market. Torque Range: Approximately 170-200 lb-ft depending on engine variant and market. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI). Engine Management ECU Coverage: Covers engine control unit (ECU) diagnostics and troubleshooting. 🔧 Transmission Standard Standard Transmission Type: 4-speed Automatic Transmission (e.g., F4A51, KM175). Optional Optional Transmission Type: 5-speed Manual Transmission may have been available on certain models or markets. Features Transmission Fluid Type: Specific ATF types (e.g., ATF-SP II, Dexron III) detailed in the manual. FWD AWD Options: Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations depending on model and trim. 📐 Dimensions Exterior Wheelbase: Approximately 106.7 inches (2710 mm). Length: Approximately 192.1 inches (4880 mm). Weights Curb Weight Range: Approximately 3300 - 3600 lbs (1497 - 1633 kg). Gross Vehicle Weight Rating: Detailed GVWR specifications will be in the manual. 🛡️ Safety Features Ratings Crash Test Results: NHTSA and IIHS ratings for this era are generally moderate, specific results for Sigma/Diamante would need manual verification or archival data. Active...
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1991-1997 Mitsubishi Sigma (Mitsubishi Diamante) Workshop Service Repair Manual-150mb
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Sigma / Diamante
Production Years:
1991-1997
Platform:
Mitsubishi J Platform
Codes
Chassis Codes:
DE2A, DE3A
👋 Introduction
Market Position
Vehicle Segment:
Mid-size executive sedan, competing in a segment with strong offerings from Japanese and American manufacturers.
Competitive Analysis
Key Competitors:
Toyota Camry, Honda Accord, Ford Taurus, Chevrolet Lumina.
Key Features
Dv Selling Points:
Known for its comfortable ride, spacious interior, and often powerful V6 engines. Offered in both sedan and coupe (Diamante) body styles in some markets, though the Sigma designation primarily refers to the sedan in North America.
Manual Value Proposition:
Empowers owners to perform a wide range of maintenance and repair tasks, saving on labor costs and increasing vehicle lifespan.
📋 Manual Details
Coverage Areas
General Information:
Included
Body Frame Mounting:
Included
Engine:
Included (All models and engines)
Suspension:
Included
Driveline:
Included
Brake System:
Included
Transmission Transaxle:
Included
Clutch:
Included
Exhaust System:
Included
Fuel System:
Included
Steering System:
Included
Shocks Struts:
Included
Climate Control:
Included
Instrumentation Warnings:
Included
Battery Charging Systems:
Included
Audio Systems:
Included
Lighting Systems:
Included
Electrical Distribution:
Included
Wiring Diagrams:
Included
Page Count
Estimated Page Count:
Varies (Typical for comprehensive manuals of this era is 1000+ pages)
Manual Type
Manual Classification:
Workshop Service Repair Manual
Language
Primary Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Complete engine overhaul and rebuilding procedures
Brake Servicing:
Comprehensive brake system servicing procedures
Sunroof Operation:
Procedures for sunroof maintenance and repair
Timing Belt:
Detailed timing belt replacement and service procedures
Trouble Codes:
Diagnostic trouble codes and their meanings
Wiring Diagrams Detailed:
Comprehensive and detailed wiring diagrams for all systems
Troubleshooting Diagnostics:
Systematic troubleshooting and diagnostic procedures
Computer Diagnostics:
Computer diagnostic trouble tree charts and procedures
Engine Performance:
Engine performance tuning and optimization guidance
Front End Alignment:
Front end alignment procedures and specifications
Suspension Repair:
Detailed suspension repair procedures
Transmission Service:
Transmission removal, installation, and in-car servicing
Air Conditioning:
Air conditioning service and refrigerant capacity specifications
Firing Orders:
Engine firing orders for all applicable engines
Maintenance Schedules:
Factory recommended maintenance schedules and charts
Serpentine Belt:
Serpentine belt routing diagrams and replacement procedures
Driving Concerns:
Troubleshooting for common driving concerns
Torque Specifications:
Complete torque specifications for all fasteners
U Joint Cv Joint:
U-joint and CV-joint service procedures
Repair Procedures Comprehensive:
A-Z repair procedures for all vehicle systems
Vacuum Diagrams:
Detailed vacuum diagrams
Procedures Included
Engine Rebuilding:
Full engine overhaul and rebuilding procedures included.
Brake Diagnostics:
Detailed diagnostics and repair for all brake system components.
Timing Belt Installation:
Step-by-step instructions for timing belt replacement, crucial for engine longevity.
Diagnostic Trouble Shooting:
Guides for interpreting trouble codes and performing systematic diagnostics.
Wiring Schematics:
Comprehensive wiring diagrams covering all electrical circuits.
Transmission Maintenance:
In-car servicing and complete removal/installation procedures for transmissions.
Climate Control Service:
Maintenance and repair procedures for the HVAC system.
Front Suspension Alignment:
Detailed procedures and specifications for front end alignment.
U Joint Cv Joint Replacement:
Service procedures for universal and constant velocity joints.
Technical Depth
Diagnostic Capability:
Advanced diagnostics including computer diagnostic trouble trees.
Repair Scope:
Covers all repair procedures from basic maintenance to full rebuilds (A-Z).
Illustrations Diagrams:
Hundreds of detailed illustrations, exploded diagrams, and photos for clarity.
📊 Manual Specifications
File Format
Document Type:
PDF
Compatibility:
Viewable on all Windows, Mac, iOS, Android, and Blackberry devices.
Reader Requirement:
Requires a PDF Reader.
Print Quality
Printability:
Printable pages for use in workshop environments.
Zoom Capability:
Supports zooming for detailed viewing of illustrations and text.
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Primarily 3.0L V6 (6G72 SOHC and DOHC variants). Early models may have also offered a 2.5L V6 in some markets. The manual covers all engines for the specified years.
Performance
Horsepower Range:
Approximately 150-210 hp depending on engine variant and market.
Torque Range:
Approximately 170-200 lb-ft depending on engine variant and market.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Engine Management
ECU Coverage:
Covers engine control unit (ECU) diagnostics and troubleshooting.
🔧 Transmission
Standard
Standard Transmission Type:
4-speed Automatic Transmission (e.g., F4A51, KM175).
Optional
Optional Transmission Type:
5-speed Manual Transmission may have been available on certain models or markets.
Features
Transmission Fluid Type:
Specific ATF types (e.g., ATF-SP II, Dexron III) detailed in the manual.
FWD AWD Options:
Available in Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations depending on model and trim.
📐 Dimensions
Exterior
Wheelbase:
Approximately 106.7 inches (2710 mm).
Length:
Approximately 192.1 inches (4880 mm).
Weights
Curb Weight Range:
Approximately 3300 - 3600 lbs (1497 - 1633 kg).
Gross Vehicle Weight Rating:
Detailed GVWR specifications will be in the manual.
🛡️ Safety Features
Ratings
Crash Test Results:
NHTSA and IIHS ratings for this era are generally moderate, specific results for Sigma/Diamante would need manual verification or archival data.
Active Features
ABS:
Anti-lock Braking System (ABS) was often an option or standard on higher trims.
Passive Features
Airbags:
Driver and passenger airbags became more common throughout the model's run, likely standard by mid-production.
Seatbelts:
Front and rear seatbelt systems, including height-adjustable anchors for front occupants.
💡 Technology Features
Infotainment
Audio System Features:
Factory cassette/CD players, AM/FM radio, and speaker systems. Manual provides wiring and removal/installation for audio components.
Driver Assistance
Cruise Control:
Electronic cruise control system often standard or optional.
Connectivity
Diagnostic Port:
OBD-I diagnostic port, with the manual detailing diagnostic procedures for this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, specific details in manual.
Timing Belt Replacement Interval:
Crucial interval, typically around 60,000 miles or 5 years, as detailed in the manual.
Fluid Specifications
Engine Oil Type:
API SG or higher, viscosity typically 5W-30 or 10W-30 (refer to manual for exact spec and capacity).
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water (refer to manual for specific type and capacity).
Known Issues
Common Wear Items:
Potential for head gasket leaks on certain V6 engines, transmission issues, and age-related electrical component failures.
Suspension Wear:
Sway bar links, bushings, and ball joints can wear over time, impacting ride quality.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi has a long history of producing reliable and technologically advanced vehicles.
Model Evolution
Sigma Diamante Lineage:
The Sigma (Diamante in Japan and other markets) was Mitsubishi's flagship sedan during this period, representing a move towards more upscale and refined vehicles.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the Sigma/Diamante from this era might be limited, it was generally considered a competitive and well-received vehicle in its segment for its comfort and value.
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