🏷️ Basic Information Identification Make: SsangYong Model: Musso Years Covered: 1991-2001 Product Type: Service and Repair Manual 👋 Introduction Market Position Vehicle Segment: Mid-size SUV, known for its robust chassis and off-road capabilities Target Audience: Owners and independent repair shops seeking detailed technical guidance Competitive Analysis Competitors 1990S: Jeep Cherokee (XJ), Mitsubishi Pajero/Montero, Toyota Land Cruiser Prado, Land Rover Discovery Key Features Manual Ease Of Use: Easy to read text sections with top quality diagrams and instructions Instruction Style: Step-by-step instructions and highly detailed exploded pictures/diagrams Information Access: Instant download access, no waiting for shipping Accuracy: Accurate, clear, and concise text with illustrations 📋 Manual Details Coverage Areas Manual Scope: Comprehensive service and repair procedures Page Count Estimated Page Count: Detailed, likely hundreds of pages based on comprehensive scope Manual Type Manual Type: Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust Drivetrain Systems: Manual and automatic transmissions, transfer case, axles, driveshafts, differentials Suspension Steering: Front and rear suspension components, steering system, alignment Braking Systems: Brake system diagnostics, component replacement (pads, rotors, calipers, lines), ABS (if equipped) Electrical Systems: Wiring diagrams, starter, alternator, battery, lighting, fuses, relays, body control modules Body Chassis: Body panel removal and installation, interior trim, glass, chassis components Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-offs, tune-ups, inspections Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides Technical Depth Diagnostic Capability: Detailed diagnostic information, including common issues and their resolutions Rebuild Information: Procedures for major component overhauls and rebuilds 📊 Manual Specifications File Format File Format Details: PDF Print Quality Printability: Full Printable Zoom Capability: YES (Zoom IN/OUT) Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital Format) Software Requirements PDF Reader: Adobe PDF Reader Compression Utility: WinZip Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options 1991-2001: SsangYong's Rexton-based chassis often featured diesel engines, notably the Mercedes-Benz OM602 5-cylinder diesel (2.9L) and potentially early versions of their own in-house developed diesel engines. Petrol options could include Mitsubishi-derived units like the 2.6L 4G54. Engine Displacement Diesel: Commonly 2.9L (2874cc) OM602.900 Engine Displacement Petrol: Possible 2.6L (2607cc) 4G54 Performance Horsepower Diesel: Approximately 95-100 hp for the 2.9L diesel (varies by specific variant) Torque Diesel: Approximately 185-195 lb-ft for the 2.9L diesel (varies by specific variant) Fuel System Diesel Injection: Indirect injection or direct injection (depending on specific engine variant), often with Bosch or Lucas-Plumbing Petrol Injection: Multi-point fuel injection (MPFI) 🔧 Transmission Standard Transmission Options: Likely options included a 5-speed manual transmission and a 4-speed automatic transmission Optional Transfer Case: Part-time 4WD system with a 2-speed transfer case (high/low range) and manual or automatic front hub locking (on some models) Features Gear Ratios: Specific gear ratios would be detailed in the manual for both manual and automatic transmissions 📐 Dimensions Exterior Body Styles: 5-door SUV, possibly extended wheelbase variants Weights Curb Weight: Approximately 1,800 kg - 2,200 kg (varies by engine and configuration) 🛡️ Safety Features Ratings Crash Test Data: Limited specific safety rating data for this era and region, though body-on-frame construction provides inherent structural integrity. Active Features Braking System: Front ventilated discs, rear solid discs or drums. ABS available on some higher trims. Passive Features Airbags: Driver airbag standard on later models; passenger airbag optional or standard on higher trims. Seatbelts: Three-point seatbelts with pretensioners for front occupants, three-point or lap belts for rear. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, optional CD player. Speaker configurations varied by trim level. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Power Accessories: Power windows, power door locks, power mirrors available on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 - 7,500 km (3,000 - 5,000 miles) for diesel, 7,500 - 10,000 km (5,000 - 6,000 miles) for petrol, dependent on driving conditions. Consult manual for exact intervals. Air Filter Replacement: Recommended every 15,000 - 25,000 km (9,000 - 15,000 miles) or as needed based on operating environment. Fuel Filter Replacement Diesel: Critical for diesel engines; typically every 20,000 - 30,000 km (12,000 - 18,000 miles). Fluid Specifications Engine Oil Diesel: API CF or CG-4 specification diesel engine oil, SAE 10W-30 or 15W-40 recommended. Consult manual for exact viscosity and API service class. Engine Oil Petrol: API SG/SH/SJ specification, SAE 10W-30 or 10W-40 recommended. Consult manual for exact viscosity and API service class. Transmission Fluid Auto: Dexron III or equivalent ATF fluid. Capacity typically 7-9 liters. Transmission Fluid Manual: API GL-4 or GL-5 gear oil, SAE 75W-90 or 80W-90 recommended. Capacity typically 2-3 liters. Coolant: Ethylene glycol-based antifreeze coolant with corrosion inhibitors. Typically a 50/50 mix with distilled...