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1991 Mitsubishi Eclipse Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse Year: 1991 Generation: First Generation (1G) Codes Chassis Code: D22A/D27A Platform: Mitsubishi Galant VR-4 platform (shared with Eagle Talon, Plymouth Laser) 👋 Introduction Market Position Segment: Compact sports coupe, competing in the affordable performance segment. Competitive Analysis Competitors: Nissan 240SX, Toyota Celica, Honda Prelude, Ford Probe, Mazda MX-6. Key Features Design: Sleek, aerodynamic styling, available in front-wheel drive (FWD) and all-wheel drive (AWD) configurations (AWD shared with Galant VR-4 platform). Performance Options: Naturally aspirated and turbocharged engine options, offering a balance of performance and value. Significance Legacy: Marked Mitsubishi's entry into the sport compact market in North America and established a performance image for the brand, later evolving into the Eclipse GT and performance variants. 📋 Manual Details Coverage Areas Trim Levels: GS, GS-X, GS Turbo (Australia), RS, GST Regional Variants: North America, Australia, Japan (specifics may vary by region) Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Repair Manual Software Language Language: English Format Format: Software (likely digital PDF or proprietary program) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control systems (ECU, sensors). Drivetrain: Manual transmission, automatic transmission, transaxle, differentials, axles, CV joints, driveshafts. Suspension Steering: Front suspension (MacPherson strut), rear suspension (multi-link), steering system (power steering, steering rack), wheel alignment specifications. Brakes: Front disc brakes (vented), rear disc brakes (solid or vented depending on model), ABS system (where applicable), brake fluid specifications, bleeding procedures. Electrical: 12V electrical system, battery, charging system (alternator), starting system (starter motor), lighting system, wipers, horn, power accessories, fuses, relays, wiring diagrams, diagnostic trouble codes (DTCs). HVAC: Heating, ventilation, and air conditioning (HVAC) system components, refrigerant type, service procedures. Body: Exterior body panels, interior trim, doors, windows, locks, glass, bumpers, body sealing, chassis specifications. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides for common issues (e.g., starting problems, rough idle, electrical faults). Repair: Engine component removal and installation (e.g., cylinder head, pistons, crankshaft), transmission overhaul, brake system repair, suspension component replacement, electrical component diagnosis and replacement. Diagnostics: On-board diagnostics (OBD-I), sensor testing, actuator testing, multimeter usage, oscilloscope interpretation for engine and electrical systems. Specifications Data: Torque specifications for all fasteners, critical clearances, diagnostic values, wiring schematics, component locations. Technical Depth Depth: Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission overhauls. Detailed diagnostic procedures for advanced troubleshooting. 📊 Manual Specifications File Format Format: Digital Software (likely searchable PDF or proprietary application) Print Quality Quality: High resolution, clear diagrams and text (typical for official service manuals). Binding Type Binding: N/A (Software format) Paper Type Type: N/A (Software format) Searchability Features: Likely includes keyword search functionality for quick access to specific information. ⚙️ Engine Specifications Primary Engine Engine Code Na Gs: 4G63 (SOHC, 16-valve) Engine Code Turbo Gsx: 4G63T (DOHC, 16-valve, turbocharged) Displacement Gs Na Displacement: 2.0 Liters (1997 cc) Gsx Turbo Displacement: 2.0 Liters (1997 cc) Performance Gs Na Horsepower: 135 hp @ 6000 rpm Gs Na Torque: 125 lb-ft @ 4500 rpm Gsx Turbo Horsepower: 195 hp @ 6000 rpm Gsx Turbo Torque: 203 lb-ft @ 3500 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type Required Fuel: Unleaded Regular (87 octane) for NA, Premium (91+ octane) for Turbocharged models recommended. Engine Management ECU Type: Proprietary Mitsubishi Engine Control Unit (ECU) 🔧 Transmission Standard Gs Transmission: 5-speed Manual Transmission Gsx Transmission: 5-speed Manual Transmission with All-Wheel Drive (AWD) Optional Gs Optional Transmission: 4-speed Automatic Transmission Gsx Optional Transmission: 4-speed Automatic Transmission with All-Wheel Drive (AWD) Features AWD System: Advanced All-Wheel Drive system with viscous coupling center differential on GSX models. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 Gear Oil (refer to manual for specific part numbers). Automatic Transmission Fluid: Mitsubishi ATF-SP II or equivalent (refer to manual for specific part numbers). 📐 Dimensions Exterior Length: Approx. 170.3 inches (4325 mm) Width: Approx. 69.1 inches (1755 mm) Height: Approx. 50.0 inches (1270 mm) Wheelbase Wheelbase: Approx. 98.6 inches (2505 mm) Weights Curb Weight Gs FWD: Approx. 2900 lbs (1315 kg) Curb Weight Gsx AWD: Approx. 3200 lbs (1451 kg) 🛡️ Safety Features Ratings NHTSA Driver Side Frontal Impact: Not extensively rated under modern standards, but generally considered safe for its era. IIHS Ratings: Not available for this model year. Passive Features Airbags: Driver-side airbag standard on most models, passenger airbag optional or not available. Seat Belts: 3-point front seat belts, 2-point rear seat belts. Crumple Zones: Designed with front and rear crumple zones for energy absorption. Active Features ABS: Anti-lock Braking System (ABS) available as an option on some models (e.g., GSX). 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette...
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1991 Mitsubishi Eclipse Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Eclipse
Year:
1991
Generation:
First Generation (1G)
Codes
Chassis Code:
D22A/D27A
Platform:
Mitsubishi Galant VR-4 platform (shared with Eagle Talon, Plymouth Laser)
👋 Introduction
Market Position
Segment:
Compact sports coupe, competing in the affordable performance segment.
Competitive Analysis
Competitors:
Nissan 240SX, Toyota Celica, Honda Prelude, Ford Probe, Mazda MX-6.
Key Features
Design:
Sleek, aerodynamic styling, available in front-wheel drive (FWD) and all-wheel drive (AWD) configurations (AWD shared with Galant VR-4 platform).
Performance Options:
Naturally aspirated and turbocharged engine options, offering a balance of performance and value.
Significance
Legacy:
Marked Mitsubishi's entry into the sport compact market in North America and established a performance image for the brand, later evolving into the Eclipse GT and performance variants.
📋 Manual Details
Coverage Areas
Trim Levels:
GS, GS-X, GS Turbo (Australia), RS, GST
Regional Variants:
North America, Australia, Japan (specifics may vary by region)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual / Repair Manual Software
Language
Language:
English
Format
Format:
Software (likely digital PDF or proprietary program)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system, engine control systems (ECU, sensors).
Drivetrain:
Manual transmission, automatic transmission, transaxle, differentials, axles, CV joints, driveshafts.
Suspension Steering:
Front suspension (MacPherson strut), rear suspension (multi-link), steering system (power steering, steering rack), wheel alignment specifications.
Brakes:
Front disc brakes (vented), rear disc brakes (solid or vented depending on model), ABS system (where applicable), brake fluid specifications, bleeding procedures.
Electrical:
12V electrical system, battery, charging system (alternator), starting system (starter motor), lighting system, wipers, horn, power accessories, fuses, relays, wiring diagrams, diagnostic trouble codes (DTCs).
HVAC:
Heating, ventilation, and air conditioning (HVAC) system components, refrigerant type, service procedures.
Body:
Exterior body panels, interior trim, doors, windows, locks, glass, bumpers, body sealing, chassis specifications.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides for common issues (e.g., starting problems, rough idle, electrical faults).
Repair:
Engine component removal and installation (e.g., cylinder head, pistons, crankshaft), transmission overhaul, brake system repair, suspension component replacement, electrical component diagnosis and replacement.
Diagnostics:
On-board diagnostics (OBD-I), sensor testing, actuator testing, multimeter usage, oscilloscope interpretation for engine and electrical systems.
Specifications Data:
Torque specifications for all fasteners, critical clearances, diagnostic values, wiring schematics, component locations.
Technical Depth
Depth:
Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission overhauls. Detailed diagnostic procedures for advanced troubleshooting.
📊 Manual Specifications
File Format
Format:
Digital Software (likely searchable PDF or proprietary application)
Print Quality
Quality:
High resolution, clear diagrams and text (typical for official service manuals).
Binding Type
Binding:
N/A (Software format)
Paper Type
Type:
N/A (Software format)
Searchability
Features:
Likely includes keyword search functionality for quick access to specific information.
⚙️ Engine Specifications
Primary Engine
Engine Code Na Gs:
4G63 (SOHC, 16-valve)
Engine Code Turbo Gsx:
4G63T (DOHC, 16-valve, turbocharged)
Displacement
Gs Na Displacement:
2.0 Liters (1997 cc)
Gsx Turbo Displacement:
2.0 Liters (1997 cc)
Performance
Gs Na Horsepower:
135 hp @ 6000 rpm
Gs Na Torque:
125 lb-ft @ 4500 rpm
Gsx Turbo Horsepower:
195 hp @ 6000 rpm
Gsx Turbo Torque:
203 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type
Required Fuel:
Unleaded Regular (87 octane) for NA, Premium (91+ octane) for Turbocharged models recommended.
Engine Management
ECU Type:
Proprietary Mitsubishi Engine Control Unit (ECU)
🔧 Transmission
Standard
Gs Transmission:
5-speed Manual Transmission
Gsx Transmission:
5-speed Manual Transmission with All-Wheel Drive (AWD)
Optional
Gs Optional Transmission:
4-speed Automatic Transmission
Gsx Optional Transmission:
4-speed Automatic Transmission with All-Wheel Drive (AWD)
Features
AWD System:
Advanced All-Wheel Drive system with viscous coupling center differential on GSX models.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 Gear Oil (refer to manual for specific part numbers).
Automatic Transmission Fluid:
Mitsubishi ATF-SP II or equivalent (refer to manual for specific part numbers).
📐 Dimensions
Exterior
Length:
Approx. 170.3 inches (4325 mm)
Width:
Approx. 69.1 inches (1755 mm)
Height:
Approx. 50.0 inches (1270 mm)
Wheelbase
Wheelbase:
Approx. 98.6 inches (2505 mm)
Weights
Curb Weight Gs FWD:
Approx. 2900 lbs (1315 kg)
Curb Weight Gsx AWD:
Approx. 3200 lbs (1451 kg)
🛡️ Safety Features
Ratings
NHTSA Driver Side Frontal Impact:
Not extensively rated under modern standards, but generally considered safe for its era.
IIHS Ratings:
Not available for this model year.
Passive Features
Airbags:
Driver-side airbag standard on most models, passenger airbag optional or not available.
Seat Belts:
3-point front seat belts, 2-point rear seat belts.
Crumple Zones:
Designed with front and rear crumple zones for energy absorption.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option on some models (e.g., GSX).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player on higher trims or aftermarket upgrades.
Speakers:
Typically 4 or 6 speakers, depending on trim level.
Driver Assistance
Cruise Control:
Available on most models.
Connectivity
Power Accessories:
Power windows, power door locks, and power mirrors were available options or standard on higher trims.
Lighting
Headlights:
Fixed halogen headlights.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months (refer to manual for specific oil type and capacity).
Air Filter Replacement:
Every 15,000 miles (24,000 km) or as needed based on inspection.
Spark Plug Replacement:
Every 30,000 miles (48,000 km) for standard spark plugs, or as specified for platinum/iridium plugs.
Timing Belt Replacement:
Crucial for the 4G63 engine; typically every 60,000 miles (96,000 km) or 4 years. Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Capacity Gs FWD:
4.7 US quarts (4.4 Liters) with filter change (refer to manual for viscosity grade, e.g., 5W-30).
Engine Oil Capacity Gsx AWD:
4.7 US quarts (4.4 Liters) with filter change (refer to manual for viscosity grade, e.g., 5W-30).
Coolant Capacity:
Approx. 7.0 US quarts (6.6 Liters) with heater (refer to manual for coolant type).
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for specific recommendation).
Known Issues
Turbocharger System:
Potential for turbo seal failure, wastegate issues, and intercooler leaks, especially on high-mileage or modified vehicles. Regular oil changes are critical.
Suspension Components:
Wear in control arm bushings, ball joints, and tie rod ends can lead to alignment issues and premature tire wear.
Electrical Gremlins:
Can include issues with power windows, door locks, and dashboard illumination due to aging wiring and connectors.
Rust And Corrosion:
Common in areas exposed to road salt; check wheel wells, rocker panels, and underbody.
Cooling System:
Radiator leaks, hose degradation, and water pump failure can lead to overheating.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Mitsubishi Motors Corporation, a Japanese automotive manufacturer with a history dating back to 1917 (as part of Mitsubishi Group).
Model Evolution
Eclipse Debut:
Launched in 1989 for the 1990 model year as a replacement for the Mitsubishi Cordia, marking a significant shift in design and performance focus.
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant, a joint venture with Chrysler).
Production Years
First Generation Years:
1990-1994.
Sales Figures
Initial Reception:
Well-received for its styling, performance, and value proposition, especially the turbocharged AWD GSX model.
🏆 Awards & Recognition
Recognitions
Automotive News:
Often cited in automotive press of the era as a strong value in the sports coupe segment. Specific awards are less documented than modern vehicles.
Ratings
Car And Driver:
Frequently appeared on Car and Driver's 'Ten Best' lists in various categories during its production run for performance and value.
Certifications
Emissions Standards:
Designed to meet US emissions standards for 1991.
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