🏷️ Basic Information Identification Make: Peugeot Model: 405 Year: 1991 👋 Introduction Market Position Target Audience: DIY car owners, independent mechanics, enthusiasts Segment: Family car, Compact executive/Mid-size car Competitive Analysis Value Proposition: Cost-effective, in-depth repair knowledge, empowering independent maintenance. Key Features Accessibility: Instant download, accessible on various devices. 📋 Manual Details Coverage Areas Primary Coverage: All aspects of service and repair Page Count Estimated Page Count: N/A (Digital PDF, page count varies by software) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Yes (Service, Repair, Engine Control System, Fuel Injection/Fuel System) Transmission: Yes (Service, Repair) Brakes: Yes (Brake System) Electrical: Yes (Wiring Diagram, Electrical System) Suspension Steering: Yes (Suspension, Steering) Cooling Fuel: Yes (Cooling System, Fuel Injection/Fuel System) Exhaust Emissions: Yes (Emission System) Chassis Body: Yes (Chassis/Body) Safety Restraints: Yes (Restraint System) Axles Drivetrain: Yes (Axle) Lighting And Accessories: Yes (Headlights, taillights, interior lighting, power windows, central locking - where applicable) Procedures Included Maintenance: Yes (General Maintenance, Periodic Lubrication) Troubleshooting: Yes (Troubleshooting) Disassembly Reassembly: Yes (Disassemble, Reassemble) Repair Renovation: Yes (Repair, Renovate, Mend, Fix) Engine Overhaul: Yes (Disassembly, inspection, repair, and reassembly of engine components like pistons, rings, bearings, valves, etc.) Transmission Repair: Yes (Manual and automatic transmission overhauls, clutch service, gear selection issues, fluid leaks) Brake System Service: Yes (Brake pad/shoe replacement, caliper/cylinder servicing, hydraulic system bleeding, parking brake adjustment) Suspension And Steering Repair: Yes (Shock absorber/strut replacement, ball joint, tie rod, wheel bearing service, power steering system checks) Fuel System Diagnostics: Yes (Fuel pump testing, injector cleaning/replacement, fuel pressure checks, carburettor adjustment for non-injected models) Cooling System Maintenance: Yes (Radiator, water pump, thermostat replacement, coolant flush and refill, heater core service) Electrical Diagnostics: Yes (Troubleshooting wiring faults, starter motor, alternator, lighting systems, fuse box issues) Chassis And Body Repair: Yes (Body panel alignment, rust repair, door and window mechanism servicing, interior trim removal/installation) Emission System Diagnosis: Yes (Catalytic converter checks, O2 sensor function, EGR system, emissions control devices) Restraint System Service: Yes (Seatbelt inspection and replacement, airbag system component identification and precautions - caution advised for DIY airbag work). Body Work And Paint: Likely covers minor body repair techniques, panel replacement, and preparation for painting. Climate Control Service: May cover basic checks and component replacement for the heating and ventilation system. Wheel Alignment: Includes specifications and procedures for checking and adjusting wheel alignment. Technical Depth Depth: Comprehensive (suitable for independent technicians and enthusiasts) Diagnostics: Includes diagnostic procedures for engine management systems, electrical faults, and mechanical issues. Rebuild Procedures: Detailed step-by-step instructions for major component rebuilds such as engine, transmission, and differential. 📊 Manual Specifications File Format Digital Requirements: Adobe PDF Reader Compatibility: Windows & Mac compatible Print Quality Printability: Printable (requires WinZip for extraction if applicable) Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Variants Covered: Likely covers 1.6L, 1.8L, 1.9L (including Mi-16 variant) petrol and potentially 1.9L Diesel engines. Engine Codes Likely Covered: XU5, XU7, XU9 (including XU9J2/J4 for Mi-16 variants), XUD7, XUD9 (Diesel) Performance Typical Hp Range: Approx. 90 hp (1.6L) to 160 hp (2.0L Mi-16). Fuel System Fuel Delivery: Likely includes carbureted and fuel-injected (Bosch LE2-Jetronic, Motronic variations) systems. 🔧 Transmission Standard Manual Transmission: Likely covers 5-speed manual transmissions. Optional Automatic Transmission: Likely covers 3 or 4-speed automatic transmissions. Features Transmission Fluid: Specific ATF types for automatic transmissions (e.g., Dexron II/III) and GL-4 for manuals, to be detailed in the manual. 📐 Dimensions Exterior Body Styles: Saloon (Sedan), Hatchback, Estate (Wagon) Interior Seating Capacity: Typically 5 passengers Weights Curb Weight Range: Approx. 1100-1350 kg depending on configuration. 🛡️ Safety Features Ratings Historical Safety Data: Limited formal crash test data available for this era, but designed to European standards of the time. Manual will detail restraint system components. Active Features Braking System: Front disc brakes, rear drum or disc brakes depending on trim and engine. Passive Features Seatbelts: Front and rear seatbelts. Manual will cover adjustment and maintenance. 💡 Technology Features Infotainment Audio System: Basic factory radio/cassette systems. Manual may cover installation and troubleshooting. Driver Assistance ABS: Optional on some higher-trim models. Manual will detail system components and diagnostics. Connectivity Vehicle Electronics: Focus on essential vehicle electronics and wiring, crucial for diagnosing faults. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km or 6-12 months, depending on oil type and driving conditions. Detailed in manual. Timing Belt Replacement: Crucial interval, typically around 80,000-100,000 km or 5 years. Critical to follow manual for engine damage prevention. Fluid Specifications Engine Oil: API SG/SH or ACEA A2/A3, viscosity grade SAE 10W-40 or 15W-50 (depending on climate). Exact spec in manual. Coolant: Ethylene glycol based coolant, mixed with distilled water (50/50). Specific Peugeot coolant type recommended. Manual to confirm. Brake Fluid: DOT 3 or DOT 4 brake fluid,...