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1991 Plymouth Sundance Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Plymouth Model: Sundance Year: 1991 Product Type: Service & Repair Manual Software Codes Platform Code: P-body 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, and owners seeking to maintain or repair their 1991 Plymouth Sundance. Competitive Analysis Advantage Over Print: More convenient, accessible, and potentially more up-to-date than traditional printed manuals; instant access. Key Features Licensing: Officially licensed product, ensuring accuracy and authenticity of information. Convenience: Accessible from multiple devices with an internet connection. Cost Effectiveness: Aims to save users money on repair shop costs. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for the 1991 Plymouth Sundance. Secondary Coverage: Includes diagnostics, troubleshooting, maintenance, and repair procedures. Page Count Estimated Page Count: Varies by specific software version; factory manuals typically exceed 1000 pages. Manual Type Manual Classification: Factory-Derived Service and Repair Manual Content Source: Licensed OE (Original Equipment) materials from RepairSurge. Language Language: English Format Digital Format: Online Software/Web-based Access Access Duration: 1 Year (with discounts for renewal) Device Compatibility: PC, Laptop, Smartphone, Tablet (requires internet connection and web browser) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Transmission (Manual & Automatic), Drivetrain (Front Wheel Drive). Chassis: Suspension (Front & Rear), Steering System, Brakes (Hydraulic, Parking), Wheels & Tires. Electrical: Battery, Charging System, Starting System, Lighting System, Instruments & Gauges, Wiper/Washer System, Horn, Fuses & Relays, Powertrain Control Module (PCM), Body Electrical Systems, Power Accessories. Body And Comfort: HVAC (Heating, Ventilation, Air Conditioning), Interior Trim, Exterior Trim, Doors, Windows, Seats, Body Panels, Bumpers, Paint & Corrosion Protection. Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, belt inspections and replacement, spark plug replacement, tune-ups. Repair: Engine rebuilds, transmission overhauls, brake pad/rotor replacement, suspension component replacement (struts, ball joints, control arms), steering rack replacement, exhaust system repair, starter/alternator replacement, radiator replacement. Diagnostics: Troubleshooting flowcharts, diagnostic trouble codes (DTCs) interpretation, component testing procedures, wiring diagram analysis. Technical Depth Depth Level: Comprehensive, covering from basic maintenance to advanced engine and transmission diagnostics and repairs. Wiring Diagrams: Includes detailed electrical schematics for all vehicle systems. Torque Specifications: Provides precise torque values for critical fasteners. Special Tools: Lists and describes any specialized tools required for specific procedures. 📊 Manual Specifications File Format Digital Delivery Method: Web-based platform accessed via subscription. Print Quality Digital Display Quality: High-resolution text and diagrams optimized for digital viewing. Binding Type Physical Binding: N/A (Software) Paper Type Physical Paper: N/A (Software) ⚙️ Engine Specifications Primary Engine Engine Options 1: 2.2L (135 ci) SOHC Inline-4 (Mitsubishi) Engine Options 2: 2.5L (150 ci) SOHC Inline-4 (Chrysler) Engine Options 3: 3.0L (181 ci) SOHC V6 (Mitsubishi 6G72) Performance Horsepower 2 2L: Approx. 96 hp @ 4800 rpm Torque 2 2L: Approx. 121 lb-ft @ 2800 rpm Horsepower 2 5L: Approx. 100 hp @ 4000 rpm Torque 2 5L: Approx. 135 lb-ft @ 2400 rpm Horsepower 3 0L V6: Approx. 141 hp @ 4800 rpm Torque 3 0L V6: Approx. 166 lb-ft @ 3600 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) for all engines. Fuel Type: Unleaded gasoline (87 octane or higher recommended). Engine Construction Block Material: Cast Iron (2.2L/2.5L), Aluminum (3.0L V6) Head Material: Aluminum 🔧 Transmission Standard Transmission Type Standard: 5-Speed Manual (Getrag) Optional Transmission Type Optional: 3-Speed Automatic (A413, Chrysler) Transmission Type Optional V6: 4-Speed Automatic (42LE, Chrysler) available with V6 Features Clutch Type: Hydraulically actuated single dry plate clutch (Manual Transmission). Fluid Specifications Manual Transmission Fluid: API GL-5, SAE 75W-90 or 80W-90 gear oil. Automatic Transmission Fluid: Chrysler ATF+3 (Mopar P/N 04742310) or equivalent. 📐 Dimensions Exterior Wheelbase: Approx. 96.1 inches (2441 mm) Length: Approx. 171.0 inches (4343 mm) Width: Approx. 67.5 inches (1715 mm) Height: Approx. 52.8 inches (1341 mm) Weights Curb Weight: Approx. 2600-2900 lbs (1180-1315 kg), varies by engine and equipment. 🛡️ Safety Features Ratings NHTSA Driver Side Impact: Not rated for 1991; later models received 3-star rating in earlier NHTSA testing protocols. Active Features Brakes Front: Vented Discs Brakes Rear: Drums Optional ABS: Anti-lock Braking System (ABS) available on some models. Passive Features Seat Belts: Three-point retractable front seat belts, lap belts for rear passengers. Airbags: Driver-side airbag standard on most models for 1991. 💡 Technology Features Infotainment Audio System: Factory AM/FM radio with cassette player; optional premium sound systems available. Driver Assistance Cruise Control: Optional feature on many trims. Connectivity Connectivity Features: None in the modern sense; basic wired systems for audio. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 miles or 3 months, whichever comes first (conventional oil); extendable with synthetic oil per manual recommendations. Air Filter Replacement: Every 12,000-15,000 miles or as needed based on operating conditions. Spark Plug Replacement: Approx. 30,000-45,000 miles, depending on plug type. Timing Belt Replacement 2 5L: Critical: Every 60,000 miles for the 2.5L...
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Sku: 332266
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1991 Plymouth Sundance Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Plymouth
Model:
Sundance
Year:
1991
Product Type:
Service & Repair Manual Software
Codes
Platform Code:
P-body
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, and owners seeking to maintain or repair their 1991 Plymouth Sundance.
Competitive Analysis
Advantage Over Print:
More convenient, accessible, and potentially more up-to-date than traditional printed manuals; instant access.
Key Features
Licensing:
Officially licensed product, ensuring accuracy and authenticity of information.
Convenience:
Accessible from multiple devices with an internet connection.
Cost Effectiveness:
Aims to save users money on repair shop costs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for the 1991 Plymouth Sundance.
Secondary Coverage:
Includes diagnostics, troubleshooting, maintenance, and repair procedures.
Page Count
Estimated Page Count:
Varies by specific software version; factory manuals typically exceed 1000 pages.
Manual Type
Manual Classification:
Factory-Derived Service and Repair Manual
Content Source:
Licensed OE (Original Equipment) materials from RepairSurge.
Language
Language:
English
Format
Digital Format:
Online Software/Web-based Access
Access Duration:
1 Year (with discounts for renewal)
Device Compatibility:
PC, Laptop, Smartphone, Tablet (requires internet connection and web browser)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Cooling System, Lubrication System, Transmission (Manual & Automatic), Drivetrain (Front Wheel Drive).
Chassis:
Suspension (Front & Rear), Steering System, Brakes (Hydraulic, Parking), Wheels & Tires.
Electrical:
Battery, Charging System, Starting System, Lighting System, Instruments & Gauges, Wiper/Washer System, Horn, Fuses & Relays, Powertrain Control Module (PCM), Body Electrical Systems, Power Accessories.
Body And Comfort:
HVAC (Heating, Ventilation, Air Conditioning), Interior Trim, Exterior Trim, Doors, Windows, Seats, Body Panels, Bumpers, Paint & Corrosion Protection.
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, belt inspections and replacement, spark plug replacement, tune-ups.
Repair:
Engine rebuilds, transmission overhauls, brake pad/rotor replacement, suspension component replacement (struts, ball joints, control arms), steering rack replacement, exhaust system repair, starter/alternator replacement, radiator replacement.
Diagnostics:
Troubleshooting flowcharts, diagnostic trouble codes (DTCs) interpretation, component testing procedures, wiring diagram analysis.
Technical Depth
Depth Level:
Comprehensive, covering from basic maintenance to advanced engine and transmission diagnostics and repairs.
Wiring Diagrams:
Includes detailed electrical schematics for all vehicle systems.
Torque Specifications:
Provides precise torque values for critical fasteners.
Special Tools:
Lists and describes any specialized tools required for specific procedures.
📊 Manual Specifications
File Format
Digital Delivery Method:
Web-based platform accessed via subscription.
Print Quality
Digital Display Quality:
High-resolution text and diagrams optimized for digital viewing.
Binding Type
Physical Binding:
N/A (Software)
Paper Type
Physical Paper:
N/A (Software)
⚙️ Engine Specifications
Primary Engine
Engine Options 1:
2.2L (135 ci) SOHC Inline-4 (Mitsubishi)
Engine Options 2:
2.5L (150 ci) SOHC Inline-4 (Chrysler)
Engine Options 3:
3.0L (181 ci) SOHC V6 (Mitsubishi 6G72)
Performance
Horsepower 2 2L:
Approx. 96 hp @ 4800 rpm
Torque 2 2L:
Approx. 121 lb-ft @ 2800 rpm
Horsepower 2 5L:
Approx. 100 hp @ 4000 rpm
Torque 2 5L:
Approx. 135 lb-ft @ 2400 rpm
Horsepower 3 0L V6:
Approx. 141 hp @ 4800 rpm
Torque 3 0L V6:
Approx. 166 lb-ft @ 3600 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for all engines.
Fuel Type:
Unleaded gasoline (87 octane or higher recommended).
Engine Construction
Block Material:
Cast Iron (2.2L/2.5L), Aluminum (3.0L V6)
Head Material:
Aluminum
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual (Getrag)
Optional
Transmission Type Optional:
3-Speed Automatic (A413, Chrysler)
Transmission Type Optional V6:
4-Speed Automatic (42LE, Chrysler) available with V6
Features
Clutch Type:
Hydraulically actuated single dry plate clutch (Manual Transmission).
Fluid Specifications
Manual Transmission Fluid:
API GL-5, SAE 75W-90 or 80W-90 gear oil.
Automatic Transmission Fluid:
Chrysler ATF+3 (Mopar P/N 04742310) or equivalent.
📐 Dimensions
Exterior
Wheelbase:
Approx. 96.1 inches (2441 mm)
Length:
Approx. 171.0 inches (4343 mm)
Width:
Approx. 67.5 inches (1715 mm)
Height:
Approx. 52.8 inches (1341 mm)
Weights
Curb Weight:
Approx. 2600-2900 lbs (1180-1315 kg), varies by engine and equipment.
🛡️ Safety Features
Ratings
NHTSA Driver Side Impact:
Not rated for 1991; later models received 3-star rating in earlier NHTSA testing protocols.
Active Features
Brakes Front:
Vented Discs
Brakes Rear:
Drums
Optional ABS:
Anti-lock Braking System (ABS) available on some models.
Passive Features
Seat Belts:
Three-point retractable front seat belts, lap belts for rear passengers.
Airbags:
Driver-side airbag standard on most models for 1991.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio with cassette player; optional premium sound systems available.
Driver Assistance
Cruise Control:
Optional feature on many trims.
Connectivity
Connectivity Features:
None in the modern sense; basic wired systems for audio.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles or 3 months, whichever comes first (conventional oil); extendable with synthetic oil per manual recommendations.
Air Filter Replacement:
Every 12,000-15,000 miles or as needed based on operating conditions.
Spark Plug Replacement:
Approx. 30,000-45,000 miles, depending on plug type.
Timing Belt Replacement 2 5L:
Critical: Every 60,000 miles for the 2.5L engine (interference engine).
Fluid Specifications
Coolant:
Chrysler's 5/100 Formula (Green) Antifreeze/Coolant or equivalent (50/50 mix with distilled water).
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Power Steering Fluid:
ATF+3 or specific power steering fluid as per Mopar recommendation.
Known Issues
Common Problems:
Transmission solenoid issues (automatic), intake manifold gasket leaks, electrical connector corrosion, aging suspension components (bushings, tie rod ends), exhaust system rust.
Engine Specific Issues 2 5L:
Potential for cracked cylinder heads or head gasket failure due to heat, especially in early versions. Importance of timely timing belt replacement.
📚 Vehicle History
Brand Heritage
Plymouth Positioning:
Chrysler's value-oriented brand, often featuring badge-engineered Chryslers and Lancias.
Model Evolution
Sundance Origin:
Introduced for the 1987 model year, based on the Chrysler/Dodge Shadow platform (P-body).
1991 Updates:
Minor styling tweaks, likely updated standard features like the driver's airbag.
Production
Production Years:
1987-1994
Manufacturing Location:
United States (Sterling Heights, Michigan)
🏆 Awards & Recognition
Recognitions
Automotive Journal Awards:
Generally considered a budget-friendly compact car; awards are scarce or focused on value rather than performance or luxury.
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