🏷️ Basic Information Identification Make: Mazda Model: 323 Protege Model Generation: BG Model Years Covered: 1992-1993 Codes Chassis Code: BG 👋 Introduction Market Position Segment: Compact car (C-segment) Target Audience: Economy-conscious buyers seeking reliability and practicality Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Mitsubishi Mirage Key Features Design Philosophy: Affordable, reliable, and fuel-efficient transportation with a focus on driver engagement Vehicle Type: Subcompact sedan and hatchback 📋 Manual Details Coverage Areas Primary Coverage: North America Secondary Coverage: Global markets (mechanical similarities) Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine: Full coverage including disassembly, inspection, assembly, timing, diagnostics, and emissions Transmission: Manual and Automatic transmission repair, overhaul, and diagnostics Drivetrain: Front-wheel drive system, axles, CV joints, differential Suspension: Front struts, rear shock absorbers, control arms, ball joints, bushings, alignment procedures Steering: Power steering system, steering rack, tie rods, steering column Brakes: Front disc brakes, rear drum brakes (or disc depending on trim), ABS (if equipped), hydraulic system, parking brake Electrical System: Wiring diagrams, fuse box layout, lighting, ignition system, starting system, charging system, battery Fuel System: Fuel injection system (MPI), fuel pump, fuel injectors, fuel tank, fuel lines Cooling System: Radiator, thermostat, water pump, cooling fan, coolant specifications Exhaust System: Catalytic converter, muffler, exhaust pipes, gasket replacements HVAC: Air conditioning system, heater core, blower motor, climate control Body And Interior: Body panel removal/installation, interior trim, seats, door mechanisms, glass replacement Procedures Included Maintenance: Routine checks, oil changes, filter replacements, spark plug replacement, belt inspection/replacement Diagnostics: Troubleshooting guides, fault code interpretation, component testing procedures Repair: Step-by-step instructions for major and minor component repairs and overhauls Disassembly Assembly: Detailed instructions for taking apart and reassembling all major vehicle systems Specifications: Torque specifications, clearances, tolerances, fluid capacities, wiring diagrams Technical Depth Depth: Comprehensive factory-level detail suitable for professional mechanics and experienced DIY enthusiasts 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Text-searchable PDF for quick information retrieval Print Quality Image Resolution: High-resolution scans for clear diagrams and illustrations Printability: Printable for offline use Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: BP (1.8L DOHC) Engine Type 1: Inline 4-cylinder, DOHC, 16-valve Displacement 1: 1839 cc (1.8 Liters) Bore Stroke 1: 83.0 mm x 85.0 mm Compression Ratio 1: 9.0:1 Horsepower 1: 125 hp @ 6000 rpm (approx.) Torque 1: 110 lb-ft @ 4500 rpm (approx.) Secondary Engine Engine Code 2: B6 (1.6L SOHC - less common in North America for this period) Engine Type 2: Inline 4-cylinder, SOHC, 16-valve Displacement 2: 1598 cc (1.6 Liters) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded gasoline, 87 octane recommended Ignition System Ignition Type: Distributorless Ignition System (DIS) or Distributor with electronic ignition 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission Optional Transmission Type Optional: 4-speed Automatic Transmission Features Transmission Fluid Spec Manual: GL-4 gear oil (e.g., API GL-4 75W-90) Transmission Fluid Spec Automatic: Dexron III (or equivalent ATF) 📐 Dimensions Exterior Wheelbase: 2565 mm (100.9 inches) Length: 4315 mm (169.9 inches) (Sedan) Width: 1695 mm (66.7 inches) Height: 1390 mm (54.7 inches) (Sedan) Weights Curb Weight Min: 1120 kg (2470 lbs) (approx.) Curb Weight Max: 1250 kg (2755 lbs) (approx.) Gross Vehicle Weight Rating: Varies by model and trim, consult manual for specifics 🛡️ Safety Features Ratings NHTSA Driver Side Impact Rating 1992: 4-star (Frontal) NHTSA Passenger Side Impact Rating 1992: 4-star (Frontal) Active Features ABS: Optional on some models/trims Passive Features Airbags: Driver's side airbag standard, Passenger airbag optional/unavailable depending on market and trim Seatbelts: Front 3-point adjustable, Rear 3-point and lap belts 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo cassette player with optional CD player. Basic speaker configurations (2 or 4). Controls: Manual climate controls, radio tuning knobs and buttons. Driver Assistance Cruise Control: Optional on higher trims Anti Lock Brakes: Optional on select models/trims Connectivity Keyless Entry: Optional on some higher trims 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles or 6 months, whichever comes first (with synthetic oil); 5,000 miles or 6 months (with conventional oil). Air Filter Replacement: Every 15,000 miles or 12 months. Spark Plug Replacement: Every 30,000 miles (standard plugs); 60,000 miles (platinum plugs if applicable). Coolant Replacement: Initial 100,000 miles, then every 50,000 miles thereafter. Timing Belt Replacement: Crucial: Every 60,000 miles or 5 years, as the BP engine is an interference engine. Failure to replace can cause catastrophic engine damage. Fluid Specifications Engine Oil Capacity 1 8L: 4.2 Liters (4.4 US Quarts) with filter change (for BP engine) Engine Oil Viscosity: 10W-30 recommended for most climates (refer to manual for specific temperature ranges) Coolant Type: Ethylene glycol-based coolant, typically...