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1992-1996 Mitsubishi 3000GT Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: 3000GT Model Nickname: GTO (Japan) Generation: First Generation Production Years Covered: 1992-1996 👋 Introduction Market Position Vehicle Type: Performance Grand Tourer (GT) Target Audience: Enthusiasts and owners seeking to maintain and repair their Mitsubishi 3000GT, emphasizing DIY repair for cost savings. Competitive Analysis Key Competitors: Dodge Stealth (rebadged 3000GT), Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mazda RX-7 (FD). Key Features Of Vehicle Design Innovation: Radical styling, advanced aerodynamics, and inclusion of cutting-edge technologies for its era. 📋 Manual Details Coverage Manual Type: Service Repair Workshop Manual Language: English Format File Format: PDF Downloadable: YES Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader Printability: All pages are printable 📖 Manual Coverage Systems Covered Engine: Detailed coverage including disassembly, assembly, diagnosis, and repair of all engine components. Fuel System: Components like fuel pump, injectors, fuel lines, pressure regulator, and diagnosis of fuel delivery issues. Engine Cooling: Radiator, water pump, thermostat, cooling fans, hoses, and coolant specifications. Intake And Exhaust: Manifolds, exhaust system, catalytic converter, and intake air control. Engine And Emission Control: ECU, sensors, emission control systems (EGR, EVAP), and diagnostic trouble codes (DTCs). Clutch: Hydraulic clutch system, clutch disc, pressure plate, and release bearing for manual transmissions. Manual Transaxle: Gearbox overhaul, repair, fluid specifications, and shift mechanism. Automatic Transaxle: Transmission operation, diagnosis, fluid types, seals, and internal component repair. Propeller Shaft: Driveshaft, U-joints, and associated components for AWD models. Front Axle: CV joints, differential, and axle seals for AWD models. Rear Axle: Differential, axle shafts, and seals for AWD models. Wheel And Tire: Specifications, torque values, and alignment procedures. Power Plant Mount: Engine and transaxle mounts, inspection and replacement procedures. Front Suspension: McPherson struts, control arms, ball joints, bushings, and shock absorbers. Rear Suspension: Multi-link suspension components, springs, dampers, and bushings. Service Brakes: Brake calipers, rotors, pads, brake lines, ABS system diagnosis and repair. Parking Brakes: Operation, adjustment, and repair of the parking brake system. Steering: Power steering system, steering rack, tie rods, and steering column. 4Ws: Active all-wheel steering system (4WS) components, sensors, actuators, and diagnosis. Body: Structural components, body panels, and associated hardware. Exterior: Body panels, doors, hood, trunk, bumpers, glass, and lighting. Interior: Seats, dashboard, trim panels, carpets, and interior accessories. Supplemental Restraint System: Airbag system operation, sensors, control module, and diagnosis. Heater Air Conditioning And Ventilation: HVAC system components, refrigerant, diagnosis, and repair. Engine Electrical: Ignition system, starting system, charging system, sensors, and wiring diagrams. Chassis Electrical: Lights, wipers, power windows, power locks, audio system, and instrument cluster. Procedures Included General Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations. Troubleshooting: System-specific diagnostic procedures, symptom-based troubleshooting guides, and wiring diagrams for electrical issues. Repair And Rebuild: Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly. Component Replacement: Replacement procedures for all major and minor components covered in the manual. Technical Data And Specifications: Torque specifications, clearances, fluid capacities, and component tolerances. Diagrams And Illustrations: Comprehensive diagrams and pictures of parts and assembly processes. Technical Depth Depth: Covers everything from basic maintenance and routine checks to complex overhauls and advanced diagnostics, making it suitable for both DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Properties Searchable Text: Likely includes searchable text for easy navigation and information retrieval. File Size: Variable (dependent on PDF optimization, but typically substantial for a complete service manual) ⚙️ Engine Specifications Primary Engine Engine Code: 6G72 Configuration: 3.0L V6 SOHC (non-turbo) and DOHC (twin-turbocharged) Performance Non Turbo Horsepower Non Turbo: Approx. 222-232 hp Torque Non Turbo: Approx. 200-205 lb-ft Performance Twin Turbo Horsepower Twin Turbo: Approx. 300-320 hp Torque Twin Turbo: Approx. 300-315 lb-ft Fuel System Fuel Delivery: Multi-point fuel injection (MPI) with twin injectors per cylinder on turbo models. Fuel Type: Unleaded gasoline (premium recommended for all models, required for turbo) 🔧 Transmission Standard Manual: 5-speed manual transaxle (available on non-turbo and twin-turbo models) Optional Automatic: 4-speed automatic transaxle (available on non-turbo and some twin-turbo models) Features Twin Turbo Active Aero: Active front air dam and rear wing that adjust with speed on certain models. Ecs: Electronically Controlled Suspension (ECS) with adjustable damping. 📐 Dimensions Exterior Length Length: Approx. 178.5 inches (4534 mm) Exterior Width Width: Approx. 71.5 inches (1816 mm) Exterior Height Height: Approx. 49.0 inches (1245 mm) Weights Curb Weight: Approx. 3300-3800 lbs (1497-1724 kg), depending on trim and drivetrain 🛡️ Safety Features Passive Features Airbags: Driver and passenger airbags (Supplemental Restraint System - SRS) Seatbelts: Three-point inertia-reel seatbelts with pretensioners. Active Features ABS: Anti-lock Braking System (ABS) standard on all models. Aws: Optional Active Four-Wheel Steering (AWS) on select models for improved maneuverability and stability. AWD: Advanced All-Wheel Drive (AWD) system with viscous coupling center differential on twin-turbo models. 💡 Technology Features Infotainment Audio System: Factory-installed premium audio systems, often with CD changers...
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1992-1996 Mitsubishi 3000GT Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
3000GT
Model Nickname:
GTO (Japan)
Generation:
First Generation
Production Years Covered:
1992-1996
👋 Introduction
Market Position
Vehicle Type:
Performance Grand Tourer (GT)
Target Audience:
Enthusiasts and owners seeking to maintain and repair their Mitsubishi 3000GT, emphasizing DIY repair for cost savings.
Competitive Analysis
Key Competitors:
Dodge Stealth (rebadged 3000GT), Nissan 300ZX (Z32), Toyota Supra (Mk IV), Mazda RX-7 (FD).
Key Features Of Vehicle
Design Innovation:
Radical styling, advanced aerodynamics, and inclusion of cutting-edge technologies for its era.
📋 Manual Details
Coverage
Manual Type:
Service Repair Workshop Manual
Language:
English
Format
File Format:
PDF
Downloadable:
YES
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
Printability:
All pages are printable
📖 Manual Coverage
Systems Covered
Engine:
Detailed coverage including disassembly, assembly, diagnosis, and repair of all engine components.
Fuel System:
Components like fuel pump, injectors, fuel lines, pressure regulator, and diagnosis of fuel delivery issues.
Engine Cooling:
Radiator, water pump, thermostat, cooling fans, hoses, and coolant specifications.
Intake And Exhaust:
Manifolds, exhaust system, catalytic converter, and intake air control.
Engine And Emission Control:
ECU, sensors, emission control systems (EGR, EVAP), and diagnostic trouble codes (DTCs).
Clutch:
Hydraulic clutch system, clutch disc, pressure plate, and release bearing for manual transmissions.
Manual Transaxle:
Gearbox overhaul, repair, fluid specifications, and shift mechanism.
Automatic Transaxle:
Transmission operation, diagnosis, fluid types, seals, and internal component repair.
Propeller Shaft:
Driveshaft, U-joints, and associated components for AWD models.
Front Axle:
CV joints, differential, and axle seals for AWD models.
Rear Axle:
Differential, axle shafts, and seals for AWD models.
Wheel And Tire:
Specifications, torque values, and alignment procedures.
Power Plant Mount:
Engine and transaxle mounts, inspection and replacement procedures.
Front Suspension:
McPherson struts, control arms, ball joints, bushings, and shock absorbers.
Rear Suspension:
Multi-link suspension components, springs, dampers, and bushings.
Service Brakes:
Brake calipers, rotors, pads, brake lines, ABS system diagnosis and repair.
Parking Brakes:
Operation, adjustment, and repair of the parking brake system.
Steering:
Power steering system, steering rack, tie rods, and steering column.
4Ws:
Active all-wheel steering system (4WS) components, sensors, actuators, and diagnosis.
Body:
Structural components, body panels, and associated hardware.
Exterior:
Body panels, doors, hood, trunk, bumpers, glass, and lighting.
Interior:
Seats, dashboard, trim panels, carpets, and interior accessories.
Supplemental Restraint System:
Airbag system operation, sensors, control module, and diagnosis.
Heater Air Conditioning And Ventilation:
HVAC system components, refrigerant, diagnosis, and repair.
Engine Electrical:
Ignition system, starting system, charging system, sensors, and wiring diagrams.
Chassis Electrical:
Lights, wipers, power windows, power locks, audio system, and instrument cluster.
Procedures Included
General Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations.
Troubleshooting:
System-specific diagnostic procedures, symptom-based troubleshooting guides, and wiring diagrams for electrical issues.
Repair And Rebuild:
Detailed step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, and reassembly.
Component Replacement:
Replacement procedures for all major and minor components covered in the manual.
Technical Data And Specifications:
Torque specifications, clearances, fluid capacities, and component tolerances.
Diagrams And Illustrations:
Comprehensive diagrams and pictures of parts and assembly processes.
Technical Depth
Depth:
Covers everything from basic maintenance and routine checks to complex overhauls and advanced diagnostics, making it suitable for both DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Properties
Searchable Text:
Likely includes searchable text for easy navigation and information retrieval.
File Size:
Variable (dependent on PDF optimization, but typically substantial for a complete service manual)
⚙️ Engine Specifications
Primary Engine
Engine Code:
6G72
Configuration:
3.0L V6 SOHC (non-turbo) and DOHC (twin-turbocharged)
Performance Non Turbo
Horsepower Non Turbo:
Approx. 222-232 hp
Torque Non Turbo:
Approx. 200-205 lb-ft
Performance Twin Turbo
Horsepower Twin Turbo:
Approx. 300-320 hp
Torque Twin Turbo:
Approx. 300-315 lb-ft
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) with twin injectors per cylinder on turbo models.
Fuel Type:
Unleaded gasoline (premium recommended for all models, required for turbo)
🔧 Transmission
Standard
Manual:
5-speed manual transaxle (available on non-turbo and twin-turbo models)
Optional
Automatic:
4-speed automatic transaxle (available on non-turbo and some twin-turbo models)
Features Twin Turbo
Active Aero:
Active front air dam and rear wing that adjust with speed on certain models.
Ecs:
Electronically Controlled Suspension (ECS) with adjustable damping.
📐 Dimensions
Exterior Length
Length:
Approx. 178.5 inches (4534 mm)
Exterior Width
Width:
Approx. 71.5 inches (1816 mm)
Exterior Height
Height:
Approx. 49.0 inches (1245 mm)
Weights
Curb Weight:
Approx. 3300-3800 lbs (1497-1724 kg), depending on trim and drivetrain
🛡️ Safety Features
Passive Features
Airbags:
Driver and passenger airbags (Supplemental Restraint System - SRS)
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on all models.
Aws:
Optional Active Four-Wheel Steering (AWS) on select models for improved maneuverability and stability.
AWD:
Advanced All-Wheel Drive (AWD) system with viscous coupling center differential on twin-turbo models.
💡 Technology Features
Infotainment
Audio System:
Factory-installed premium audio systems, often with CD changers in later models.
Driver Assistance
Cruise Control:
Standard cruise control.
Traction Control:
Traction Control System (TCS) on some twin-turbo models.
Connectivity
OBD I:
On-Board Diagnostics I (OBD-I) system for fault code retrieval.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,750-5,000 miles or 3-6 months (check manual for specific conditions).
Timing Belt:
Replace every 60,000 miles or 4 years due to interference engine design (critical item).
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 or 10W-40 recommended (check specific viscosity for climate).
Coolant:
Mitsubishi Long Life Coolant (or equivalent HOAT) with a 50/50 mix of antifreeze and distilled water.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 gear oil.
Transmission Fluid Automatic:
DIA QUEEN ATF SP-III (or equivalent Dexron III compatible fluid).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Td03 Turbocharger Failure:
Premature failure of the TD03 turbochargers on twin-turbo models due to heat and oil coking if maintenance is neglected.
ECM Capacitors:
Failure of capacitors in the Engine Control Module (ECM) leading to various drivability issues.
Active Aero Failures:
Malfunctions in the active aerodynamics system (wings, spoilers) due to worn motors, sensors, or control units.
Ecs Reliability:
ECS strut leaks or electronic failures requiring specialized diagnosis and repair.
Clutch Actuator Issues:
Leakage or failure in the hydraulic clutch system, particularly the slave cylinder.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi is known for its engineering prowess, particularly in areas like four-wheel drive and performance vehicles.
Model Evolution
Development Inspiration:
Developed as a halo car to showcase Mitsubishi's technological capabilities, competing with established European and Japanese sports cars.
Production
Manufacturing Plant:
Mizushima Plant, Kurashiki, Okayama, Japan
Production Start:
1990 (Japan, as GTO), 1991 (Global, as 3000GT)
🏆 Awards & Recognition
Recognitions
Car And Driver List:
Named to Car and Driver magazine's Ten Best list multiple times during its production run.
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