BMW 325 325i 1992-1998 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 325i Chassis Code: E36 Product Name: BMW 325i 1992-1998 Workshop Service Repair Manual Download Codes Engine Code Series: M50/M52 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe/Convertible Brand Image: Performance, Luxury, Driving Dynamics Competitive Analysis Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS, Infiniti G20 Key Features Driving Dynamics: Renowned for balanced handling and responsive steering Powertrain: Smooth inline-six engines known for their refinement and power delivery Build Quality: Solid construction typical of BMW's engineering standards 📋 Manual Details Coverage Areas Model Years Covered: 1992, 1993, 1994, 1995, 1996, 1997, 1998 Chassis Covered: E36 Sedan, Coupe, Convertible, Touring Page Count Estimated Pages: Hundreds (Exact count not provided but expected to be extensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, rebuild, timing, lubrication, cooling system Engine Management: Fuel injection, ignition system, emissions control, ECU diagnostics Transmission: Manual and Automatic transmission overhaul, repair, fluid service Drivetrain: Driveshafts, differentials, CV joints, rear-wheel drive system Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment Steering: Power steering system, steering rack, tie rods, steering column Brakes: Hydraulic system, ABS, brake pads, rotors, calipers, fluid bleeding Electrical System: Wiring diagrams, battery, alternator, starter, lighting, fuses, relays Climate Control: HVAC system, A/C operation and repair, heater core, blower motor Body And Interior: Body panels, doors, windows, locks, seats, dashboard, trim Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic procedures Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks Repair: Step-by-step repair instructions for all major systems Troubleshooting: Diagnostic trees and common problem-solving steps Rebuilding: Detailed procedures for engine, transmission, and differential rebuilds Diagnostics: Interpreting diagnostic trouble codes (DTCs) and performing system tests Specifications: Torque specifications, clearances, adjustments, fluid capacities Technical Depth Depth: Comprehensive Factory Level - Suitable for Professional Technicians and Advanced DIYers Detail Level: Includes detailed diagrams, schematics, and exploded views 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) - typically optimized for digital viewing and printing Print Quality Printability: Printable pages with clear text and legible diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Model: M50B25 / M52B25 Engine Type: 2.5L Inline-6, DOHC, 24 Valves (M50) / 2.5L Inline-6, DOHC, 24 Valves (M52) Bore X Stroke: 84 mm x 75 mm (M50) / 84 mm x 75 mm (M52) Displacement: 2494 cc (2.5 Liters) Compression Ratio: 10.0:1 (M50) / 10.2:1 (M52) Performance Horsepower Hp: 189 hp @ 5900 RPM (M50) / 170-190 hp @ 5500-6000 RPM (M52, depending on market/variant) Torque Lb-Ft: 181 lb-ft @ 4200 RPM (M50) / 170-181 lb-ft @ 3900-4200 RPM (M52) Fuel System Fuel Delivery: Bosch Motronic Electronic Fuel Injection (EFI) Fuel Type: Unleaded Premium (91 Octane Recommended) 🔧 Transmission Standard Type: 5-Speed Manual Getrag S5D 250G Optional Type: 4-Speed Automatic ZF 4HP22 Features Clutch: Hydraulic Actuation Automatic Features: Sport Mode (on some variants) 📐 Dimensions Exterior Length: Approx. 174.5 in (4432 mm) Width: Approx. 67.3 in (1709 mm) Height: Approx. 54.7 in (1390 mm) (Sedan/Coupe) Wheelbase: Approx. 106.1 in (2695 mm) Weights Curb Weight: Approx. 3200-3400 lbs (1450-1540 kg) depending on body style and transmission Gross Vehicle Weight Rating: Varies by model, typically around 4300-4500 lbs 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5 Stars (for sedans) IIHS Side Impact: Acceptable (for sedans) Active Features ABS: Standard Anti-lock Braking System Traction Control: Optional ASC+T (Automatic Stability Control + Traction) Passive Features Airbags: Driver and Passenger airbags standard from 1994 onwards, optional earlier Seatbelts: 3-point seatbelts with pretensioners Chassis Design: Reinforced passenger cell, crumple zones 💡 Technology Features Infotainment Audio System: Stock BMW premium sound system (e.g., Bavaria C Business/Professional), cassette player, optional CD changer Navigation: Optional GPS navigation system was available on later models Driver Assistance Cruise Control: Standard cruise control Parking Assist: Rear park assist sensors were optional on some models. Connectivity Cell Phone Integration: Optional integrated hands-free phone systems were available 🔧 Maintenance Service Intervals Oil Change Interval: BMW Condition Based Service (CBS) system; typically every 7,500-10,000 miles or annually, whichever comes first, depending on driving conditions. Coolant Flush: Every 2-4 years or 30,000-50,000 miles. Brake Fluid Flush: Every 2 years, regardless of mileage. Fluid Specifications Engine Oil Type: SAE 0W-30 or 5W-30 Synthetic (BMW Longlife-01 or equivalent approved) Coolant Type: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) or equivalent Transmission Fluid Manual: MTF LT-2 (BMW specification) or equivalent SAE 75W-90 synthetic gear oil Transmission Fluid Automatic: Dexron III (GM specification) or ATF LT71141 for later models/ZF transmissions Differential Fluid: SAE 75W-90 synthetic gear oil (API GL-5) Known Issues Cooling System: Plastic water pump failure, radiator leaks, thermostat housing cracks Suspension: Worn control arm bushings (bushings prone to tearing), rear shock mounts, front strut mounts...
Oil leaks from valve cover gasket and oil pan gasket, carbon buildup on intake valves (especially direct injection variants, though less common on 325i M50/M52 which were port injected)
BMW has a long-standing reputation for building driver-focused, sporty luxury vehicles.
Model Evolution
E36 Introduction:
The E36 generation replaced the E30 3 Series in 1990/1991 (model year 1991 for coupes in US) and ran until 1999, with the 325i being a core model within this era.
325I Positioning:
The 325i represented a balance of performance and luxury, slotting below the M3 and above the 320i/325is (depending on market). It was known for its smooth M50 engine.
Production
Production Period:
1992-1998 for the 325i variant within the E36 platform.
Manufacturing Locations:
Primarily Germany, with some production also in Austria and South Africa.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E36 3 Series generation, including variants like the 325i, was frequently recognized on Car and Driver's 10Best lists during its production run for its driving dynamics.
Automotive Journalism Acclaim:
Consistently praised by automotive journalists for its handling, ride quality, and engine performance.