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BMW 325 325i 1992-1998 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 325i Chassis Code: E36 Product Name: BMW 325i 1992-1998 Workshop Service Repair Manual Download Codes Engine Code Series: M50/M52 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe/Convertible Brand Image: Performance, Luxury, Driving Dynamics Competitive Analysis Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS, Infiniti G20 Key Features Driving Dynamics: Renowned for balanced handling and responsive steering Powertrain: Smooth inline-six engines known for their refinement and power delivery Build Quality: Solid construction typical of BMW's engineering standards 📋 Manual Details Coverage Areas Model Years Covered: 1992, 1993, 1994, 1995, 1996, 1997, 1998 Chassis Covered: E36 Sedan, Coupe, Convertible, Touring Page Count Estimated Pages: Hundreds (Exact count not provided but expected to be extensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital Format (likely PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, rebuild, timing, lubrication, cooling system Engine Management: Fuel injection, ignition system, emissions control, ECU diagnostics Transmission: Manual and Automatic transmission overhaul, repair, fluid service Drivetrain: Driveshafts, differentials, CV joints, rear-wheel drive system Suspension: Front and rear suspension components, shock absorbers, springs, bushings, alignment Steering: Power steering system, steering rack, tie rods, steering column Brakes: Hydraulic system, ABS, brake pads, rotors, calipers, fluid bleeding Electrical System: Wiring diagrams, battery, alternator, starter, lighting, fuses, relays Climate Control: HVAC system, A/C operation and repair, heater core, blower motor Body And Interior: Body panels, doors, windows, locks, seats, dashboard, trim Diagnostics: Troubleshooting guides, fault code interpretation, diagnostic procedures Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks Repair: Step-by-step repair instructions for all major systems Troubleshooting: Diagnostic trees and common problem-solving steps Rebuilding: Detailed procedures for engine, transmission, and differential rebuilds Diagnostics: Interpreting diagnostic trouble codes (DTCs) and performing system tests Specifications: Torque specifications, clearances, adjustments, fluid capacities Technical Depth Depth: Comprehensive Factory Level - Suitable for Professional Technicians and Advanced DIYers Detail Level: Includes detailed diagrams, schematics, and exploded views 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) - typically optimized for digital viewing and printing Print Quality Printability: Printable pages with clear text and legible diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Model: M50B25 / M52B25 Engine Type: 2.5L Inline-6, DOHC, 24 Valves (M50) / 2.5L Inline-6, DOHC, 24 Valves (M52) Bore X Stroke: 84 mm x 75 mm (M50) / 84 mm x 75 mm (M52) Displacement: 2494 cc (2.5 Liters) Compression Ratio: 10.0:1 (M50) / 10.2:1 (M52) Performance Horsepower Hp: 189 hp @ 5900 RPM (M50) / 170-190 hp @ 5500-6000 RPM (M52, depending on market/variant) Torque Lb-Ft: 181 lb-ft @ 4200 RPM (M50) / 170-181 lb-ft @ 3900-4200 RPM (M52) Fuel System Fuel Delivery: Bosch Motronic Electronic Fuel Injection (EFI) Fuel Type: Unleaded Premium (91 Octane Recommended) 🔧 Transmission Standard Type: 5-Speed Manual Getrag S5D 250G Optional Type: 4-Speed Automatic ZF 4HP22 Features Clutch: Hydraulic Actuation Automatic Features: Sport Mode (on some variants) 📐 Dimensions Exterior Length: Approx. 174.5 in (4432 mm) Width: Approx. 67.3 in (1709 mm) Height: Approx. 54.7 in (1390 mm) (Sedan/Coupe) Wheelbase: Approx. 106.1 in (2695 mm) Weights Curb Weight: Approx. 3200-3400 lbs (1450-1540 kg) depending on body style and transmission Gross Vehicle Weight Rating: Varies by model, typically around 4300-4500 lbs 🛡️ Safety Features Ratings NHTSA Front Impact: 4/5 Stars (for sedans) IIHS Side Impact: Acceptable (for sedans) Active Features ABS: Standard Anti-lock Braking System Traction Control: Optional ASC+T (Automatic Stability Control + Traction) Passive Features Airbags: Driver and Passenger airbags standard from 1994 onwards, optional earlier Seatbelts: 3-point seatbelts with pretensioners Chassis Design: Reinforced passenger cell, crumple zones 💡 Technology Features Infotainment Audio System: Stock BMW premium sound system (e.g., Bavaria C Business/Professional), cassette player, optional CD changer Navigation: Optional GPS navigation system was available on later models Driver Assistance Cruise Control: Standard cruise control Parking Assist: Rear park assist sensors were optional on some models. Connectivity Cell Phone Integration: Optional integrated hands-free phone systems were available 🔧 Maintenance Service Intervals Oil Change Interval: BMW Condition Based Service (CBS) system; typically every 7,500-10,000 miles or annually, whichever comes first, depending on driving conditions. Coolant Flush: Every 2-4 years or 30,000-50,000 miles. Brake Fluid Flush: Every 2 years, regardless of mileage. Fluid Specifications Engine Oil Type: SAE 0W-30 or 5W-30 Synthetic (BMW Longlife-01 or equivalent approved) Coolant Type: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) or equivalent Transmission Fluid Manual: MTF LT-2 (BMW specification) or equivalent SAE 75W-90 synthetic gear oil Transmission Fluid Automatic: Dexron III (GM specification) or ATF LT71141 for later models/ZF transmissions Differential Fluid: SAE 75W-90 synthetic gear oil (API GL-5) Known Issues Cooling System: Plastic water pump failure, radiator leaks, thermostat housing cracks Suspension: Worn control arm bushings (bushings prone to tearing), rear shock mounts, front strut mounts...
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BMW 325 325i 1992-1998 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
325i
Chassis Code:
E36
Product Name:
BMW 325i 1992-1998 Workshop Service Repair Manual Download
Codes
Engine Code Series:
M50/M52
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe/Convertible
Brand Image:
Performance, Luxury, Driving Dynamics
Competitive Analysis
Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS, Infiniti G20
Key Features
Driving Dynamics:
Renowned for balanced handling and responsive steering
Powertrain:
Smooth inline-six engines known for their refinement and power delivery
Build Quality:
Solid construction typical of BMW's engineering standards
📋 Manual Details
Coverage Areas
Model Years Covered:
1992, 1993, 1994, 1995, 1996, 1997, 1998
Chassis Covered:
E36 Sedan, Coupe, Convertible, Touring
Page Count
Estimated Pages:
Hundreds (Exact count not provided but expected to be extensive)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital Format (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, rebuild, timing, lubrication, cooling system
Engine Management:
Fuel injection, ignition system, emissions control, ECU diagnostics
Transmission:
Manual and Automatic transmission overhaul, repair, fluid service
Drivetrain:
Driveshafts, differentials, CV joints, rear-wheel drive system
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment
Steering:
Power steering system, steering rack, tie rods, steering column
Brakes:
Hydraulic system, ABS, brake pads, rotors, calipers, fluid bleeding
Electrical System:
Wiring diagrams, battery, alternator, starter, lighting, fuses, relays
Climate Control:
HVAC system, A/C operation and repair, heater core, blower motor
Body And Interior:
Body panels, doors, windows, locks, seats, dashboard, trim
Diagnostics:
Troubleshooting guides, fault code interpretation, diagnostic procedures
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks
Repair:
Step-by-step repair instructions for all major systems
Troubleshooting:
Diagnostic trees and common problem-solving steps
Rebuilding:
Detailed procedures for engine, transmission, and differential rebuilds
Diagnostics:
Interpreting diagnostic trouble codes (DTCs) and performing system tests
Specifications:
Torque specifications, clearances, adjustments, fluid capacities
Technical Depth
Depth:
Comprehensive Factory Level - Suitable for Professional Technicians and Advanced DIYers
Detail Level:
Includes detailed diagrams, schematics, and exploded views
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format) - typically optimized for digital viewing and printing
Print Quality
Printability:
Printable pages with clear text and legible diagrams
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Model:
M50B25 / M52B25
Engine Type:
2.5L Inline-6, DOHC, 24 Valves (M50) / 2.5L Inline-6, DOHC, 24 Valves (M52)
Bore X Stroke:
84 mm x 75 mm (M50) / 84 mm x 75 mm (M52)
Displacement:
2494 cc (2.5 Liters)
Compression Ratio:
10.0:1 (M50) / 10.2:1 (M52)
Performance
Horsepower Hp:
189 hp @ 5900 RPM (M50) / 170-190 hp @ 5500-6000 RPM (M52, depending on market/variant)
Torque Lb-Ft:
181 lb-ft @ 4200 RPM (M50) / 170-181 lb-ft @ 3900-4200 RPM (M52)
Fuel System
Fuel Delivery:
Bosch Motronic Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Premium (91 Octane Recommended)
🔧 Transmission
Standard
Type:
5-Speed Manual Getrag S5D 250G
Optional
Type:
4-Speed Automatic ZF 4HP22
Features
Clutch:
Hydraulic Actuation
Automatic Features:
Sport Mode (on some variants)
📐 Dimensions
Exterior
Length:
Approx. 174.5 in (4432 mm)
Width:
Approx. 67.3 in (1709 mm)
Height:
Approx. 54.7 in (1390 mm) (Sedan/Coupe)
Wheelbase:
Approx. 106.1 in (2695 mm)
Weights
Curb Weight:
Approx. 3200-3400 lbs (1450-1540 kg) depending on body style and transmission
Gross Vehicle Weight Rating:
Varies by model, typically around 4300-4500 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars (for sedans)
IIHS Side Impact:
Acceptable (for sedans)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional ASC+T (Automatic Stability Control + Traction)
Passive Features
Airbags:
Driver and Passenger airbags standard from 1994 onwards, optional earlier
Seatbelts:
3-point seatbelts with pretensioners
Chassis Design:
Reinforced passenger cell, crumple zones
💡 Technology Features
Infotainment
Audio System:
Stock BMW premium sound system (e.g., Bavaria C Business/Professional), cassette player, optional CD changer
Navigation:
Optional GPS navigation system was available on later models
Driver Assistance
Cruise Control:
Standard cruise control
Parking Assist:
Rear park assist sensors were optional on some models.
Connectivity
Cell Phone Integration:
Optional integrated hands-free phone systems were available
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system; typically every 7,500-10,000 miles or annually, whichever comes first, depending on driving conditions.
Coolant Flush:
Every 2-4 years or 30,000-50,000 miles.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Type:
SAE 0W-30 or 5W-30 Synthetic (BMW Longlife-01 or equivalent approved)
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) or equivalent
Transmission Fluid Manual:
MTF LT-2 (BMW specification) or equivalent SAE 75W-90 synthetic gear oil
Transmission Fluid Automatic:
Dexron III (GM specification) or ATF LT71141 for later models/ZF transmissions
Differential Fluid:
SAE 75W-90 synthetic gear oil (API GL-5)
Known Issues
Cooling System:
Plastic water pump failure, radiator leaks, thermostat housing cracks
Suspension:
Worn control arm bushings (bushings prone to tearing), rear shock mounts, front strut mounts
Electrical:
ABS sensor failures, VANOS (Variable Valve Timing) system solenoid issues, window regulator failures, fuel pump failures
Engine:
Oil leaks from valve cover gasket and oil pan gasket, carbon buildup on intake valves (especially direct injection variants, though less common on 325i M50/M52 which were port injected)
Interior:
Headliner sagging, worn driver's seat bolsters, cracked dashboard (less common)
📚 Vehicle History
Brand Heritage
Bmw Legacy:
BMW has a long-standing reputation for building driver-focused, sporty luxury vehicles.
Model Evolution
E36 Introduction:
The E36 generation replaced the E30 3 Series in 1990/1991 (model year 1991 for coupes in US) and ran until 1999, with the 325i being a core model within this era.
325I Positioning:
The 325i represented a balance of performance and luxury, slotting below the M3 and above the 320i/325is (depending on market). It was known for its smooth M50 engine.
Production
Production Period:
1992-1998 for the 325i variant within the E36 platform.
Manufacturing Locations:
Primarily Germany, with some production also in Austria and South Africa.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E36 3 Series generation, including variants like the 325i, was frequently recognized on Car and Driver's 10Best lists during its production run for its driving dynamics.
Automotive Journalism Acclaim:
Consistently praised by automotive journalists for its handling, ride quality, and engine performance.
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