Mercedes-BENZ 1992-1999 W140 Series Workshop Repair & Service Manual # QUALITY - 890MB
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The Mercedes-Benz W140 Series, also known as the S-Class, represents a pivotal era in luxury automotive engineering, produced between 1992 and 1999. This generation was a benchmark for technological advancement and comfort, offering a range of models including the 300 SE, 400 SEL, 500 SEL, and the powerful 600 SEL, as well as coupe variants. Known for its robust construction, sophisticated V8 and V12 engine options, and advanced features for its time, the W140 set new standards in the executive sedan segment, influencing the design and capabilities of luxury vehicles for years to come. Mercedes-Benz's heritage of engineering excellence is evident throughout this meticulously crafted series. This comprehensive workshop repair and service manual provides detailed technical information for all W140 Series models, engines, and transmission types. It covers essential areas including routine maintenance, diagnostics, troubleshooting, and complete repair procedures for all major systems, such as the engine, drivetrain, chassis, suspension, and electrical systems. The manual is designed to assist owners, mechanics, and technicians in maintaining and repairing their vehicles efficiently, offering step-by-step instructions, wiring diagrams, specific torque settings, and solutions for common issues, ensuring the continued optimal performance and longevity of your Mercedes-Benz. 🏷️ Basic Information Identification Make: Mercedes-Benz Model: W140 Series Model Line: S-Class Codes Chassis Code: W140 Official Manual Part Number: P-2700-140-04 Generation Production Start Year: 1992 Production End Year: 1999 👋 Introduction Market Position Target Audience: Garage owners, Service repairers, MOT testers, Parts advisors, Collectors, Enthusiasts, DIYers Competitive Analysis Value Proposition: Cost-effective, complete, and intact manual used by local service/repair shops, saving time and providing confidence for repairs. Key Features Navigation: Easy-to-navigate, quick access within a single browser window, table of contents per section, expandable pages for detail. Reliability: Guaranteed fully functional, no activation codes, encryptions, or passwords. Completeness: Complete and intact, mirroring factory service documentation, offering comprehensive coverage. Parts Information: Includes parts information to help identify frequently-used maintenance parts. 📋 Manual Details Coverage Areas Primary Coverage: All W140 Series Models, Engines, Trim, and Transmission Types Specific Models Covered: 300 SE / S 320 SWB / S 320 LWB, 400 SE / 400 SEL / S 420, 500 SEL / S 500, 600 SEL / S 600, 300 SD / S 350, 500 SEC / S 500 Coupe, 600 SEC / S 600 Coupe, CL 500, CL 600 Page Count File Size Mb: 890 Manual Type Type: Workshop Repair & Service Manual Content Type: Technical Repair, Service, Maintenance, and Troubleshooting Language Language: English Format Download Format: PDF, ZIP Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine And Drivetrain: Engine Lubrication and Cooling, Engine Fuel System, Fuel Injection System, Engine Combustion System, Crankshaft/Transmission/Balancer, Gearbox & Clutch, Transmission System, Rear Wheel System, Crankcase/Piston/Cylinder, Cylinder Head/Valves Chassis And Suspension: Suspension, Wheels & Tyres, Front Wheel and Steering System, Braking System, Chassis, Frame/Body Panels/Exhaust System Electrical And Electronics: Electrical System, Battery/Charging System, Alternator/Starter Clutch, Ignition System, Lights/Meters/Switches Body And Accessories: Body & Fixtures, Fenders and Exhaust Pipe Fuel And Emissions: Engine Fuel System, Fuel Injection System, Engine Combustion System, Emissions Control Systems Steering And Suspension: Front Wheel and Steering System, Rear Wheel System, Suspension System Components Body And Interior: Frame/Body Panels, Body & Fixtures, Interior Trim, Doors, Windows, Seats Exhaust System: Includes repair and replacement procedures for the exhaust system and catalytic converters. Procedures Included Repair And Rebuild: Component disassembly and assembly, Complete step-by-step instruction for repair and troubleshoot Maintenance And Diagnostics: Periodic checks & Adjustments, Maintenance, Troubleshooting, Fault code diagnostics, Re-setting of service light indicators, Fluid levels & grades, Service intervals Diagnostics: Troubleshooting guides, fault code diagnostics, system testing procedures Specifications: Specific torque settings, fluid capacities, fluid grades, electrical specifications, diagnostic data Recalibration Procedures: Includes procedures for recalibrating various sensors and control modules after component replacement or repair. Technical Depth Depth: Comprehensive technical details, diagnostic manual with test and troubleshoot information, wiring diagrams (ETM with STAR Finder), specific torque settings, general vehicle maintenance & mechanical information Diagnostic Tools Referenced: STAR Finder (for wiring diagrams), ETM (Electronic Troubleshooting Manual) 📊 Manual Specifications File Format Primary Format: PDF Packaging: ZIP archive containing ISO image Interactivity: Web-based format for ETM with hyperlinked component locations and diagrams. Searchability: PDF format is generally searchable, aiding in quick information retrieval. Print Quality Printability: Fully printable pages Visual Quality: High quality, no missing/corrupt parts or pages Binding Type Digital Format: ISO Image (requires burning or mounting) Paper Type Digital Content: Web-based format for ETM with links to component location Compatibility Operating Systems: Win95/98/ME/XP/vista/7/Linux/MAC (including Windows 8 compatibility notes) Software Requirements: Adobe Reader 9 or earlier, Autodesk DWF Viewer for ETM ⚙️ Engine Specifications Primary Engine Engines Covered: Various inline-6, V8, and V12 gasoline and diesel engines specific to the W140 chassis. Performance Typical Performance Notes: The manual details specifications for a range of engine displacements, from 3.0L to 6.0L, catering to different performance requirements of...
The Mercedes-Benz W140 Series, also known as the S-Class, represents a pivotal era in luxury automotive engineering, produced between 1992 and 1999. This generation was a benchmark for technological advancement and comfort, offering a range of models including the 300 SE, 400 SEL, 500 SEL, and the powerful 600 SEL, as well as coupe variants. Known for its robust construction, sophisticated V8 and V12 engine options, and advanced features for its time, the W140 set new standards in the executive sedan segment, influencing the design and capabilities of luxury vehicles for years to come. Mercedes-Benz's heritage of engineering excellence is evident throughout this meticulously crafted series.
This comprehensive workshop repair and service manual provides detailed technical information for all W140 Series models, engines, and transmission types. It covers essential areas including routine maintenance, diagnostics, troubleshooting, and complete repair procedures for all major systems, such as the engine, drivetrain, chassis, suspension, and electrical systems. The manual is designed to assist owners, mechanics, and technicians in maintaining and repairing their vehicles efficiently, offering step-by-step instructions, wiring diagrams, specific torque settings, and solutions for common issues, ensuring the continued optimal performance and longevity of your Mercedes-Benz.
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
W140 Series
Model Line:
S-Class
Codes
Chassis Code:
W140
Official Manual Part Number:
P-2700-140-04
Generation
Production Start Year:
1992
Production End Year:
1999
👋 Introduction
Market Position
Target Audience:
Garage owners, Service repairers, MOT testers, Parts advisors, Collectors, Enthusiasts, DIYers
Competitive Analysis
Value Proposition:
Cost-effective, complete, and intact manual used by local service/repair shops, saving time and providing confidence for repairs.
Key Features
Navigation:
Easy-to-navigate, quick access within a single browser window, table of contents per section, expandable pages for detail.
Reliability:
Guaranteed fully functional, no activation codes, encryptions, or passwords.
Completeness:
Complete and intact, mirroring factory service documentation, offering comprehensive coverage.
Parts Information:
Includes parts information to help identify frequently-used maintenance parts.
📋 Manual Details
Coverage Areas
Primary Coverage:
All W140 Series Models, Engines, Trim, and Transmission Types
Specific Models Covered:
300 SE / S 320 SWB / S 320 LWB, 400 SE / 400 SEL / S 420, 500 SEL / S 500, 600 SEL / S 600, 300 SD / S 350, 500 SEC / S 500 Coupe, 600 SEC / S 600 Coupe, CL 500, CL 600
Page Count
File Size Mb:
890
Manual Type
Type:
Workshop Repair & Service Manual
Content Type:
Technical Repair, Service, Maintenance, and Troubleshooting
Engine Fuel System, Fuel Injection System, Engine Combustion System, Emissions Control Systems
Steering And Suspension:
Front Wheel and Steering System, Rear Wheel System, Suspension System Components
Body And Interior:
Frame/Body Panels, Body & Fixtures, Interior Trim, Doors, Windows, Seats
Exhaust System:
Includes repair and replacement procedures for the exhaust system and catalytic converters.
Procedures Included
Repair And Rebuild:
Component disassembly and assembly, Complete step-by-step instruction for repair and troubleshoot
Maintenance And Diagnostics:
Periodic checks & Adjustments, Maintenance, Troubleshooting, Fault code diagnostics, Re-setting of service light indicators, Fluid levels & grades, Service intervals
Diagnostics:
Troubleshooting guides, fault code diagnostics, system testing procedures
Specifications:
Specific torque settings, fluid capacities, fluid grades, electrical specifications, diagnostic data
Recalibration Procedures:
Includes procedures for recalibrating various sensors and control modules after component replacement or repair.
Technical Depth
Depth:
Comprehensive technical details, diagnostic manual with test and troubleshoot information, wiring diagrams (ETM with STAR Finder), specific torque settings, general vehicle maintenance & mechanical information
Diagnostic Tools Referenced:
STAR Finder (for wiring diagrams), ETM (Electronic Troubleshooting Manual)
📊 Manual Specifications
File Format
Primary Format:
PDF
Packaging:
ZIP archive containing ISO image
Interactivity:
Web-based format for ETM with hyperlinked component locations and diagrams.
Searchability:
PDF format is generally searchable, aiding in quick information retrieval.
Print Quality
Printability:
Fully printable pages
Visual Quality:
High quality, no missing/corrupt parts or pages
Binding Type
Digital Format:
ISO Image (requires burning or mounting)
Paper Type
Digital Content:
Web-based format for ETM with links to component location
Compatibility
Operating Systems:
Win95/98/ME/XP/vista/7/Linux/MAC (including Windows 8 compatibility notes)
Software Requirements:
Adobe Reader 9 or earlier, Autodesk DWF Viewer for ETM
⚙️ Engine Specifications
Primary Engine
Engines Covered:
Various inline-6, V8, and V12 gasoline and diesel engines specific to the W140 chassis.
Performance
Typical Performance Notes:
The manual details specifications for a range of engine displacements, from 3.0L to 6.0L, catering to different performance requirements of the S-Class models.
Fuel System
Fuel Systems Covered:
Electronic Fuel Injection (EFI) systems, including specific components and diagnostic procedures.
🔧 Transmission
Standard
Standard Transmission:
Automatic transmissions (e.g., 4-speed 722.3/722.4, 5-speed 722.6) depending on model and year.
Optional
Optional Transmission:
The manual covers all transmission types fitted to the W140 series, including variations.
Features
Coverage:
Includes detailed repair, overhaul, and adjustment procedures for automatic transmissions.
📐 Dimensions
Exterior
Body Styles:
Sedan (SWB and LWB - 'S' vs 'SEL'), Coupe ('SEC')
Weights
Curb Weight Range:
Varies significantly by engine and wheelbase, typically ranging from approx. 1900 kg to over 2200 kg.
🛡️ Safety Features
Ratings
General Safety:
The manual covers all safety-related systems, including braking, airbags (if equipped), and body structure.
Active Features
Braking System Details:
Anti-lock Braking System (ABS) diagnostic and repair procedures.
Passive Features
Airbag Information:
While specific airbag component testing may be detailed, it's crucial to follow the manual's safety precautions for airbag systems.
💡 Technology Features
Infotainment
Features Covered:
The manual touches upon the operation and troubleshooting of the integrated audio systems and climate control (HVAC), which were advanced for their time.
Climate Control:
Detailed diagnostics and repair for the dual-zone automatic climate control system (THERMOTRONIC), including sensor calibration and blower motor resistor issues.
Driver Assistance
Assistance Systems:
Coverage of systems like cruise control, and potentially early forms of electronic stability control (ESP) where applicable, and troubleshooting related to their sensors and actuators.
Parking Assistance:
Information on parking assist systems (if equipped), including sensor diagnostics and control module troubleshooting.
Connectivity
Wiring Diagrams:
The Electronic Troubleshooting Manual (ETM) provides detailed wiring diagrams with links to component locations, crucial for diagnosing any electrical system issues.
🔧 Maintenance
Service Intervals
General Intervals:
The manual provides detailed information on recommended service intervals for various maintenance tasks, fluid changes, and component inspections, typically tied to mileage or time intervals (e.g., every 10,000-15,000 miles or annually).
Fluid Specifications
Engine Oil:
Specific SAE viscosity grades (e.g., SAE 0W-40, 5W-40, 10W-40) and Mercedes-Benz approval specifications (e.g., MB-Approval 229.5) for different engine types and operating conditions.
Coolant:
Mercedes-Benz approved coolant concentrates (e.g., G48 or similar ethylene glycol-based antifreeze/coolant) and correct dilution ratios.
Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) specifications, such as MB-Approval 236.x series, depending on the transmission type.
Brake Fluid:
DOT 3 or DOT 4 brake fluid, conforming to Mercedes-Benz specifications.
Known Issues
Common W140 Topics:
The manual is invaluable for addressing common W140 issues such as SRS system faults, vacuum leaks (especially related to door locks and HVAC), biodegrading wiring insulation, catalytic converter issues, and certain electronic control unit (ECU) failures. Specific troubleshooting for these is covered.
Engine Specific Issues:
Manual details troubleshooting for M119 (V8), M120 (V12), and M104 (inline-6) engine issues, including timing chain guides (M120), head gasket concerns, and ignition system performance.
Electrical System Common Problems:
Extensive coverage for vacuum actuator failures (central locking, trunk release, HVAC flaps), conductor plate issues in transmissions, and CAN bus communication faults.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mercedes-Benz is renowned for its engineering excellence, luxury, and innovation, established in 1926.
Model Evolution
W140 Positioning:
The W140 S-Class represented a significant leap in automotive technology and luxury for its time, often referred to as the 'Sonderklasse' (Special Class).
W140 Significance:
The W140 was a pivotal model for Mercedes-Benz, pushing the boundaries of luxury, technology, and size in the executive sedan segment.
Production
Production Period:
1991 (intro) - 1998/1999.
🏆 Awards & Recognition
Recognitions
Industry Standing:
The W140 generation was recognized for its benchmark setting in safety, comfort, and technology, influencing subsequent luxury sedan designs.