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BMW R1150 GS Motorcycle Complete Workshop Service Repair Manual 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003

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🏷️ Basic Information Identification Make: BMW Model: R1150 GS Model Code: R2S Generation Generation Designation: First Generation R1150 GS Codes Engine Code Family: Oilhead Boxer 👋 Introduction Market Position Motorcycle Segment: Adventure Touring (ADV) Target Audience: BMW R1150 GS owners, independent repair shops, DIY mechanics. Competitive Analysis Key Competitors: Honda Africa Twin, Yamaha Super Ténéré, Triumph Tiger, Suzuki V-Strom, Ducati Multistrada. Key Features Vehicle Appeal: Ruggedness, long-distance comfort, off-road capability, boxer engine character, telelever front suspension. Manual Value Proposition: Provides comprehensive technical guidance for maintenance, repair, and troubleshooting, empowering owners to service their own motorcycles and reduce reliance on dealerships. 📋 Manual Details Coverage Areas Applicable Model Years: 1993-2003 (Note: Production of R1150 GS began in 1999. This manual likely covers earlier R-series models and the transition to the R1150 GS, or is misrepresenting the year range for the specific R1150 GS model.) Engine Variants Covered: 1150cc Boxer Twin (R2S) Regions Covered: Global (assumed, based on typical BMW manual distribution) Page Count Estimated Page Count: 500+ Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, diagnostics (including fuel injection, ignition, oil cooling, lubrication, exhaust) Transmission: Gearbox (clutch, gears, shift mechanism), driveshaft, final drive (including lubrication and maintenance) Chassis: Frame, suspension (telelever front, paralever rear), steering, wheels, tires, spokes Brakes: ABS II/III systems, hydraulic lines, calipers, discs, fluid replacement, bleeding procedures Electrical System: Wiring diagrams, battery, alternator, starter, lighting, instrumentation, ignition switch, ECU troubleshooting Fuel System: Fuel tank, fuel pump, fuel injectors, throttle body, fuel pressure regulator, diagnostics Bodywork And Trim: Fairings, seat, fuel tank cover, fenders, luggage rack mounting Procedures Included Maintenance Procedures: Routine checks, oil changes, filter replacements, spark plug service, valve clearance adjustment, brake fluid flush, coolant service Repair Procedures: Component-level repair and replacement (e.g., clutch replacement, fork seal replacement, fuel injector cleaning, final drive seal replacement) Troubleshooting: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation Diagnostic Procedures: Procedures for using diagnostic tools (e.g., BMW scan tools), sensor testing, actuator testing Calibration And Adjustment: Throttle body synchronization, idle speed adjustment, ABS bleeding calibration Technical Depth Depth Of Coverage: Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics and ABS troubleshooting. Diagrams And Illustrations: Detailed exploded views, schematics, and step-by-step photographs/illustrations. Torque Specifications: Extensive list of critical torque values for all fasteners and components. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text for quick information retrieval. Printability: Printable pages for use in a workshop environment. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding Type: N/A (Downloadable PDF) Paper Type Paper Type: N/A (Downloadable PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Air/Oil-cooled, four-stroke, boxer-twin Displacement: 1130 cc (1150cc designation) Bore X Stroke: 101 mm x 70.5 mm Compression Ratio: 9.0:1 Valve Train: 2 valves per cylinder, OHC (Single overhead camshaft per cylinder) Performance Horsepower: 85 hp (63 kW) @ 6750 rpm Torque: 98 Nm (72 lb-ft) @ 5250 rpm Fuel System Fuel Delivery: Bosch Motronic MA 2.4 fuel injection with sequential injection Fuel Type: Unleaded 91 octane (RON) Fuel Tank Capacity: 22 liters (5.8 US gal) Lubrication System Oil Type: BMW Motorrad recommended synthetic or semi-synthetic motorcycle oil, API SG/SH or higher, SAE 20W-40 or 20W-50. Oil Capacity: Approx. 4 liters (4.2 US quarts) with filter change. Cooling System Cooling Method: Air-cooled cylinders, oil-cooled cylinder heads. 🔧 Transmission Standard Transmission Type: 6-speed manual gearbox Clutch Type: Single dry plate, hydraulically actuated Final Drive: Shaft drive Features Gear Ratios: Manual specifies individual gear ratios. Final Drive Ratio: Manual specifies final drive ratio. Transmission Oil Type: Manual specifies recommended gear oil type (e.g., SAE 75W-90 synthetic). 📐 Dimensions Exterior Length: Approx. 2230 mm (87.8 in) Width: Approx. 910 mm (35.8 in) Height: Approx. 1430 mm (56.3 in) (seat height adjustable) Wheelbase: Approx. 1509 mm (59.4 in) Weights Dry Weight: Approx. 232 kg (511 lbs) Gross Vehicle Weight Rating: Manual specifies GVWR. Payload Capacity: Manual specifies payload capacity. 🛡️ Safety Features Ratings ABS: Integral ABS II or Integral ABS III (optional depending on market/year) Active Features Braking System Front: Dual 305 mm discs with 4-piston calipers Braking System Rear: Single 276 mm disc with 2-piston caliper Passive Features Frame Construction: Tubular steel Trellis frame. Lighting: Halogen headlamp, LED taillight. 💡 Technology Features Infotainment Infotainment System: N/A (Standard motorcycle features for this era). Driver Assistance ABS: Integral ABS (optional, but widely equipped). Manual covers ABS II/III diagnostics and maintenance. Traction Control: ASC (Automatic Stability Control) was an option on later models, manual may cover basic diagnostics if equipped. Connectivity Connectivity Features: N/A (No integrated smartphone connectivity or Bluetooth for this era). Instrumentation Instrument Cluster: Analog speedometer, tachometer, LCD display for odometer, trip meters, clock, gear indicator (optional), engine...
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BMW R1150 GS Motorcycle Complete Workshop Service Repair Manual 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1150 GS
Model Code:
R2S
Generation
Generation Designation:
First Generation R1150 GS
Codes
Engine Code Family:
Oilhead Boxer
👋 Introduction
Market Position
Motorcycle Segment:
Adventure Touring (ADV)
Target Audience:
BMW R1150 GS owners, independent repair shops, DIY mechanics.
Competitive Analysis
Key Competitors:
Honda Africa Twin, Yamaha Super Ténéré, Triumph Tiger, Suzuki V-Strom, Ducati Multistrada.
Key Features
Vehicle Appeal:
Ruggedness, long-distance comfort, off-road capability, boxer engine character, telelever front suspension.
Manual Value Proposition:
Provides comprehensive technical guidance for maintenance, repair, and troubleshooting, empowering owners to service their own motorcycles and reduce reliance on dealerships.
📋 Manual Details
Coverage Areas
Applicable Model Years:
1993-2003 (Note: Production of R1150 GS began in 1999. This manual likely covers earlier R-series models and the transition to the R1150 GS, or is misrepresenting the year range for the specific R1150 GS model.)
Engine Variants Covered:
1150cc Boxer Twin (R2S)
Regions Covered:
Global (assumed, based on typical BMW manual distribution)
Page Count
Estimated Page Count:
500+
Manual Type
Manual Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, diagnostics (including fuel injection, ignition, oil cooling, lubrication, exhaust)
Transmission:
Gearbox (clutch, gears, shift mechanism), driveshaft, final drive (including lubrication and maintenance)
Chassis:
Frame, suspension (telelever front, paralever rear), steering, wheels, tires, spokes
Brakes:
ABS II/III systems, hydraulic lines, calipers, discs, fluid replacement, bleeding procedures
Electrical System:
Wiring diagrams, battery, alternator, starter, lighting, instrumentation, ignition switch, ECU troubleshooting
Fuel System:
Fuel tank, fuel pump, fuel injectors, throttle body, fuel pressure regulator, diagnostics
Bodywork And Trim:
Fairings, seat, fuel tank cover, fenders, luggage rack mounting
Procedures Included
Maintenance Procedures:
Routine checks, oil changes, filter replacements, spark plug service, valve clearance adjustment, brake fluid flush, coolant service
Repair Procedures:
Component-level repair and replacement (e.g., clutch replacement, fork seal replacement, fuel injector cleaning, final drive seal replacement)
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation
Diagnostic Procedures:
Procedures for using diagnostic tools (e.g., BMW scan tools), sensor testing, actuator testing
Calibration And Adjustment:
Throttle body synchronization, idle speed adjustment, ABS bleeding calibration
Technical Depth
Depth Of Coverage:
Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics and ABS troubleshooting.
Diagrams And Illustrations:
Detailed exploded views, schematics, and step-by-step photographs/illustrations.
Torque Specifications:
Extensive list of critical torque values for all fasteners and components.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages for use in a workshop environment.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding Type:
N/A (Downloadable PDF)
Paper Type
Paper Type:
N/A (Downloadable PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air/Oil-cooled, four-stroke, boxer-twin
Displacement:
1130 cc (1150cc designation)
Bore X Stroke:
101 mm x 70.5 mm
Compression Ratio:
9.0:1
Valve Train:
2 valves per cylinder, OHC (Single overhead camshaft per cylinder)
Performance
Horsepower:
85 hp (63 kW) @ 6750 rpm
Torque:
98 Nm (72 lb-ft) @ 5250 rpm
Fuel System
Fuel Delivery:
Bosch Motronic MA 2.4 fuel injection with sequential injection
Fuel Type:
Unleaded 91 octane (RON)
Fuel Tank Capacity:
22 liters (5.8 US gal)
Lubrication System
Oil Type:
BMW Motorrad recommended synthetic or semi-synthetic motorcycle oil, API SG/SH or higher, SAE 20W-40 or 20W-50.
Oil Capacity:
Approx. 4 liters (4.2 US quarts) with filter change.
Cooling System
Cooling Method:
Air-cooled cylinders, oil-cooled cylinder heads.
🔧 Transmission
Standard
Transmission Type:
6-speed manual gearbox
Clutch Type:
Single dry plate, hydraulically actuated
Final Drive:
Shaft drive
Features
Gear Ratios:
Manual specifies individual gear ratios.
Final Drive Ratio:
Manual specifies final drive ratio.
Transmission Oil Type:
Manual specifies recommended gear oil type (e.g., SAE 75W-90 synthetic).
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (87.8 in)
Width:
Approx. 910 mm (35.8 in)
Height:
Approx. 1430 mm (56.3 in) (seat height adjustable)
Wheelbase:
Approx. 1509 mm (59.4 in)
Weights
Dry Weight:
Approx. 232 kg (511 lbs)
Gross Vehicle Weight Rating:
Manual specifies GVWR.
Payload Capacity:
Manual specifies payload capacity.
🛡️ Safety Features
Ratings
ABS:
Integral ABS II or Integral ABS III (optional depending on market/year)
Active Features
Braking System Front:
Dual 305 mm discs with 4-piston calipers
Braking System Rear:
Single 276 mm disc with 2-piston caliper
Passive Features
Frame Construction:
Tubular steel Trellis frame.
Lighting:
Halogen headlamp, LED taillight.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Standard motorcycle features for this era).
Driver Assistance
ABS:
Integral ABS (optional, but widely equipped). Manual covers ABS II/III diagnostics and maintenance.
Traction Control:
ASC (Automatic Stability Control) was an option on later models, manual may cover basic diagnostics if equipped.
Connectivity
Connectivity Features:
N/A (No integrated smartphone connectivity or Bluetooth for this era).
Instrumentation
Instrument Cluster:
Analog speedometer, tachometer, LCD display for odometer, trip meters, clock, gear indicator (optional), engine warning light, ABS indicator.
🔧 Maintenance
Service Intervals
Oil Change Interval:
10,000 km (6,000 miles) or annually.
Major Service Interval:
20,000 km (12,000 miles) for valve clearance, spark plugs, fuel filter replacement.
Brake Fluid Change Interval:
2 years, regardless of mileage.
Fluid Specifications
Engine Oil Spec:
BMW Motorrad Advised: SAE 20W-50, API SG or higher.
Transmission Oil Spec:
GL-5, SAE 75W-90 Synthetic Gear Oil (example, consult manual for exact spec).
Final Drive Oil Spec:
GL-5, SAE 80W-90 Gear Oil (example, consult manual for exact spec).
Brake Fluid Spec:
DOT 4
Known Issues
Common Issues R1150Gs:
Fuel pump issues (early models), alternator output (some units), starter motor solenoid, ABS sensor reliability, clutch slave cylinder leaks, rear brake pad wear rate.
Manual Utility For Issues:
Provides diagnostic steps and repair procedures for most common issues.
📚 Vehicle History
Brand Heritage
Heritage Context:
BMW Motorrad's legacy in motorcycle engineering, particularly with the boxer engine and adventure touring segment pioneered by the R80G/S.
Model Evolution
Predecessor:
BMW R1100 GS
Successor:
BMW R1200 GS
Key Advancements Over R1100Gs:
Increased engine displacement, improved torque, revised transmission, optional ABS III, enhanced suspension travel, improved ergonomics.
Production
Production Period R1150Gs:
1999-2005
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant)
🏆 Awards & Recognition
Recognitions
Motorcycle Awards:
The R1150 GS was consistently praised for its versatility, comfort on long journeys, and off-road prowess, often winning 'adventure bike of the year' accolades in various publications during its production run.
Ratings
Reliability Perception:
Generally considered reliable with proper maintenance, though specific components like the fuel pump and alternator have known wear points.
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