🏷️ Basic Information Identification Make: Kawasaki Model: KLX250 Applicable Years: 1993, 1994, 1995, 1996, 1997 Generation Generation Identifier: First Generation (KLX250) Codes Chassis Codes: KLX250-D1, KLX250-D2, KLX250-D3, KLX250-D4, KLX250-D5 👋 Introduction Market Position Segment: Dual-Sport / Enduro Motorcycle Target Audience: Enthusiasts, off-road riders, daily commuters seeking versatility Competitive Analysis Competitors: Honda XR250, Yamaha WR250, Suzuki DR250 Key Features Features: Lightweight chassis, capable off-road suspension, reliable engine, street-legal for versatility 📋 Manual Details Coverage Areas Geographic Coverage: Global (specific regional variations may exist not detailed) Page Count Total Pages: 299 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, top-end, bottom-end, valve timing, piston assembly, crankshaft, connecting rod, cylinder head, cylinder block Fuel System: Carburetor disassembly, adjustment, cleaning, fuel pump, fuel lines, fuel tank Ignition System: CDI unit, ignition coils, spark plugs, timing Cooling System: Radiator, coolant hoses, water pump, thermostat Transmission: Gearbox disassembly, inspection, lubrication, shift mechanism Clutch: Clutch plate inspection, operation, adjustments Suspension Front: Fork disassembly, seal replacement, oil levels, spring rates, adjustments Suspension Rear: Monoshock absorber, linkage system, swingarm, bearing maintenance Brakes Front: Caliper overhaul, piston seals, brake pads, brake disc inspection, fluid replacement Brakes Rear: Caliper overhaul, brake pads, brake disc inspection, fluid replacement Electrical System: Wiring diagrams, lighting, battery, charging system, starter motor, fuses Frame And Bodywork: Frame inspection, fairings, seat, handlebars, footpegs Wheels And Tires: Wheel bearing maintenance, spoke tension, tire pressure, tire inspection Procedures Included Maintenance Schedule: Detailed preventative maintenance intervals for all major components Troubleshooting: Comprehensive diagnostic procedures for common and uncommon issues Disassembly And Assembly: Step-by-step instructions for all major component overhauls and replacements Torque Specifications: Precise torque values for critical fasteners throughout the motorcycle Adjustments: Carburetor idle, clutch lever, brake levers, chain tension, suspension settings Special Tools: Identification of specific tools required for certain procedures Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic servicing to complete engine and transmission rebuilds Diagnostic Capability: Advanced diagnostic charts and troubleshooting guides for electrical and mechanical faults Rebuild Instructions: Detailed instructions for rebuilding major components like the engine, transmission, and suspension 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable, common for professional PDF manuals Print Quality Print Readability: Designed for clarity, suitable for printing specific sections Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Completeness Manual Scope: Full workshop manual covering all aspects of maintenance, repair, and troubleshooting. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, DOHC, single-cylinder, liquid-cooled Displacement: 249 cc (approx.) Bore X Stroke: 72.0 x 61.2 mm (typical for this generation) Compression Ratio: 11.0:1 (typical) Performance Horsepower: Approx. 25-30 HP (Varies by market and specific tuning) Torque: Approx. 20-23 Nm (Varies by market and specific tuning) Fuel System Carburetion: Mikuni VM26SS (typical for this generation), possibly TM series on later models Fuel Type: Unleaded gasoline Lubrication Oil Capacity: Approx. 1.5 - 2.0 liters (including filter), refer to manual for exact spec Oil Type: SAE 10W-40 or 20W-50 motorcycle specific, API SG or higher (refer to manual for exact spec) 🔧 Transmission Standard Type: 6-speed constant mesh Optional Optional Types: N/A Features Clutch Type: Wet, multi-disc Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 2,180 mm (Varies slightly by model year) Width: Approx. 810 mm (Varies slightly by model year) Height: Approx. 1,205 mm (Varies slightly by model year) Wheelbase: Approx. 1,430 mm (Varies slightly by model year) Weights Dry Weight: Approx. 119 kg (Varies slightly by model year) Wet Weight: Approx. 132 kg (with fluids and full tank) Fuel Capacity: Approx. 10 liters (including reserve) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycles typically do not have standardized crash test ratings like cars) Active Features Braking System: Front and rear disc brakes Lighting: Halogen headlight, taillight, turn signals (street legal) Passive Features Frame Construction: High-tensile steel frame for rigidity and impact resistance 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle instrumentation) Driver Assistance Driver Assistance Features: N/A (No electronic rider aids typical for this era) Connectivity Connectivity Features: N/A Instrumentation Dashboard: Analog speedometer, tachometer, odometer, trip meter, and indicator lights (neutral, turn signals, high beam) 🔧 Maintenance Service Intervals Oil Change: Every 3,000 km or 6 months, whichever comes first (typical, refer to manual for exact spec) Air Filter: Clean/replace every 6,000 km or annually (typical, refer to manual) Spark Plug: Inspect/replace every 12,000 km (typical, refer to manual) Valve Clearance: Inspect/adjust every 6,000 km or annually (typical, refer to manual) Fluid Specifications Brake Fluid: DOT 3 or DOT 4 (refer to manual for exact specification and type) Coolant: Ethylene glycol based coolant, 50/50 mix with distilled water (refer to manual) Known Issues Common Wear Items: Chain and sprockets, brake pads, tires, fork seals, carburetor needle and jet wear Potential Problems: Carburetor tuning sensitivity, occasional stator issues,...