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1994-1996 Jeep Part Catalog Service Repair Manual 1994 1995 1996

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🏷️ Basic Information Identification Make: Jeep Model: Cherokee, Wrangler, Grand Wrangler, Comanche, Truck Applicable Years: 1994, 1995, 1996 Codes Chassis Codes: XJ (Cherokee), YJ (Wrangler), MJ (Comanche) 👋 Introduction Market Position Target Audience: Do-It-Yourself (DIY) mechanics, Jeep owners, independent repair shops. Competitive Analysis Value Proposition: Offers comprehensive technical data and repair procedures for a wide range of Jeep models from a specific era, presented in a convenient digital format, saving on physical shipping costs and providing instant access. Key Features Uniqueness: Combines service/repair information with parts catalog elements, making it a single-source resource for maintenance and repair planning. Delivery Method: Instant Download 📋 Manual Details Coverage Areas Covered Models: Cherokee (4WD, 2WD, Briarwood), Wrangler (4WD), Grand Wrangler (4WD), Comanche (4WD, 2WD), Truck Primary Focus: Service, Repair, Parts Catalog Page Count Estimated Page Count: Extensive (Specific number not provided, but implied to be comprehensive) Manual Type Type: Service and Repair Manual with Parts Catalog elements Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (4-Cyl, 6-Cyl, 8-Cyl, 4-Cyl Diesel), Transmission (Manual 5-Speed, Automatic 30RH, 31RH, 42RH, 44RH, 46RH, Aisin Warner), Transfer Case (Model 231, 242, 249), Clutch, Fuel System, Exhaust System Chassis: Front Suspension & Drive, Rear Suspension, Rear Axle, Steering, Brakes (Parking, Service), Prop Shaft & Universal Joint, Wheels Covers & Jacks Electrical And Body: Electrical System, Electrical Instrument Panel, Wiper/Washer System, Heater & Air Conditioning, Emission System, Exterior Ornamentation (Wrangler, Cherokee, Grand Cherokee), Sheet Metal Body (Wrangler, Grand Cherokee), Doors & Related Parts (Wrangler, Cherokee, Grand Cherokee), Interior Trim (Wrangler, Cherokee, Grand Cherokee), Cylinder & Keys Procedures Included Diagnostic And Repair: General Information, Troubleshooting guides, Repair procedures for all listed systems, Component diagnostics, Reassembly instructions, Diagram-based repair guidance Maintenance: Scheduled maintenance recommendations, Fluid type and capacity specifications, Lubrication points, Basic service procedures Parts Information: Parts catalog elements, High-quality diagrams for component identification and placement Technical Depth Depth: Comprehensive, suitable for DIY enthusiasts and professional mechanics. Covers detailed repair procedures, component removal and installation, and diagnostic information. 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text within the PDF (standard for quality manuals) Print Quality Printability: All pages are printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Cherokee Engines: 2.5L I4 (AMC 150), 4.0L I6 (AMC 242), potentially 2.1L VM Motori TD I4 Diesel (less common for US market models) Wrangler Engines: 2.5L I4 (AMC 150), 4.0L I6 (AMC 242) Comanche Engines: 2.5L I4 (AMC 150), 4.0L I6 (AMC 242), 4.0L OHV I6 (power improvement in later years) Performance Cherokee 4.0L I6 Est Hp: Approx. 180-190 hp (depending on specific year and tune) Cherokee 4.0L I6 Est Torque: Approx. 220-230 lb-ft (depending on specific year and tune) Fuel System Injection Type: Multi-port Fuel Injection (MPI) 🔧 Transmission Standard Wrangler Standard Transmission: AX-5 5-Speed Manual Optional Cherokee Automatic Options: AW4 4-Speed Automatic (most common), possibly others like 30RH/32RH depending on specific sub-model/year. Wrangler Automatic Options: 30RH 3-Speed Automatic, 32RH 3-Speed Automatic Features Transfer Cases Covered: New Process (NP) 231 (Command-Trac), NP 242 (Selec-Trac), NP 249 (Full-Time Four-Wheel Drive for Grand Cherokee) Speedo Gear And Pinion: Covers selection and replacement for speedometer calibration with different tire sizes and axle ratios for both automatic and manual transmissions. 📐 Dimensions Exterior Cherokee Wheelbase: 103.4 inches (2626 mm) Wrangler Wheelbase: 93.4 inches (2372 mm) Weights Cherokee Curb Weight Est: 3500 - 4000 lbs (1588 - 1814 kg) depending on configuration Wrangler Curb Weight Est: 3200 - 3600 lbs (1451 - 1633 kg) depending on configuration 🛡️ Safety Features Ratings Rollover Rating Est: Varies by model and configuration; SUVs of this era generally had lower rollover resistance compared to modern vehicles. Detailed NHTSA ratings may require specific lookups. Active Features Braking System: Front disc brakes, Rear drum brakes (common), Optional rear disc brakes on some higher trims/models. ABS availability varies. Passive Features Airbags: Driver-side airbag standard on most models by this era. Passenger airbag likely not standard on all trims/models. 💡 Technology Features Infotainment Audio System: Factory-installed AM/FM radio with cassette player. Optional CD player. Speaker configurations varied by trim. Aftermarket upgrades were common. Driver Assistance ABS: Available on some models, particularly Grand Cherokee, and as an option on others. Not standard across all configurations. Connectivity Features: Limited by modern standards. Primarily focused on basic vehicle operation and comfort. No integrated Bluetooth or advanced connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles (4,800-8,000 km) or 6 months, depending on driving conditions. The manual will provide specific recommendations based on oil type and usage. Transmission Fluid Change: Generally recommended every 30,000-60,000 miles (48,000-96,000 km), or more frequently for severe service. Manual will specify fluid type and interval. Fluid Specifications...
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1994-1996 Jeep Part Catalog Service Repair Manual 1994 1995 1996
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Cherokee, Wrangler, Grand Wrangler, Comanche, Truck
Applicable Years:
1994, 1995, 1996
Codes
Chassis Codes:
XJ (Cherokee), YJ (Wrangler), MJ (Comanche)
👋 Introduction
Market Position
Target Audience:
Do-It-Yourself (DIY) mechanics, Jeep owners, independent repair shops.
Competitive Analysis
Value Proposition:
Offers comprehensive technical data and repair procedures for a wide range of Jeep models from a specific era, presented in a convenient digital format, saving on physical shipping costs and providing instant access.
Key Features
Uniqueness:
Combines service/repair information with parts catalog elements, making it a single-source resource for maintenance and repair planning.
Delivery Method:
Instant Download
📋 Manual Details
Coverage Areas
Covered Models:
Cherokee (4WD, 2WD, Briarwood), Wrangler (4WD), Grand Wrangler (4WD), Comanche (4WD, 2WD), Truck
Primary Focus:
Service, Repair, Parts Catalog
Page Count
Estimated Page Count:
Extensive (Specific number not provided, but implied to be comprehensive)
Manual Type
Type:
Service and Repair Manual with Parts Catalog elements
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4-Cyl, 6-Cyl, 8-Cyl, 4-Cyl Diesel), Transmission (Manual 5-Speed, Automatic 30RH, 31RH, 42RH, 44RH, 46RH, Aisin Warner), Transfer Case (Model 231, 242, 249), Clutch, Fuel System, Exhaust System
Chassis:
Front Suspension & Drive, Rear Suspension, Rear Axle, Steering, Brakes (Parking, Service), Prop Shaft & Universal Joint, Wheels Covers & Jacks
Electrical And Body:
Electrical System, Electrical Instrument Panel, Wiper/Washer System, Heater & Air Conditioning, Emission System, Exterior Ornamentation (Wrangler, Cherokee, Grand Cherokee), Sheet Metal Body (Wrangler, Grand Cherokee), Doors & Related Parts (Wrangler, Cherokee, Grand Cherokee), Interior Trim (Wrangler, Cherokee, Grand Cherokee), Cylinder & Keys
Procedures Included
Diagnostic And Repair:
General Information, Troubleshooting guides, Repair procedures for all listed systems, Component diagnostics, Reassembly instructions, Diagram-based repair guidance
Maintenance:
Scheduled maintenance recommendations, Fluid type and capacity specifications, Lubrication points, Basic service procedures
Parts Information:
Parts catalog elements, High-quality diagrams for component identification and placement
Technical Depth
Depth:
Comprehensive, suitable for DIY enthusiasts and professional mechanics. Covers detailed repair procedures, component removal and installation, and diagnostic information.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely searchable text within the PDF (standard for quality manuals)
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Cherokee Engines:
2.5L I4 (AMC 150), 4.0L I6 (AMC 242), potentially 2.1L VM Motori TD I4 Diesel (less common for US market models)
Wrangler Engines:
2.5L I4 (AMC 150), 4.0L I6 (AMC 242)
Comanche Engines:
2.5L I4 (AMC 150), 4.0L I6 (AMC 242), 4.0L OHV I6 (power improvement in later years)
Performance
Cherokee 4.0L I6 Est Hp:
Approx. 180-190 hp (depending on specific year and tune)
Cherokee 4.0L I6 Est Torque:
Approx. 220-230 lb-ft (depending on specific year and tune)
Fuel System
Injection Type:
Multi-port Fuel Injection (MPI)
🔧 Transmission
Standard
Wrangler Standard Transmission:
AX-5 5-Speed Manual
Optional
Cherokee Automatic Options:
AW4 4-Speed Automatic (most common), possibly others like 30RH/32RH depending on specific sub-model/year.
Wrangler Automatic Options:
30RH 3-Speed Automatic, 32RH 3-Speed Automatic
Features
Transfer Cases Covered:
New Process (NP) 231 (Command-Trac), NP 242 (Selec-Trac), NP 249 (Full-Time Four-Wheel Drive for Grand Cherokee)
Speedo Gear And Pinion:
Covers selection and replacement for speedometer calibration with different tire sizes and axle ratios for both automatic and manual transmissions.
📐 Dimensions
Exterior
Cherokee Wheelbase:
103.4 inches (2626 mm)
Wrangler Wheelbase:
93.4 inches (2372 mm)
Weights
Cherokee Curb Weight Est:
3500 - 4000 lbs (1588 - 1814 kg) depending on configuration
Wrangler Curb Weight Est:
3200 - 3600 lbs (1451 - 1633 kg) depending on configuration
🛡️ Safety Features
Ratings
Rollover Rating Est:
Varies by model and configuration; SUVs of this era generally had lower rollover resistance compared to modern vehicles. Detailed NHTSA ratings may require specific lookups.
Active Features
Braking System:
Front disc brakes, Rear drum brakes (common), Optional rear disc brakes on some higher trims/models. ABS availability varies.
Passive Features
Airbags:
Driver-side airbag standard on most models by this era. Passenger airbag likely not standard on all trims/models.
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM radio with cassette player. Optional CD player. Speaker configurations varied by trim. Aftermarket upgrades were common.
Driver Assistance
ABS:
Available on some models, particularly Grand Cherokee, and as an option on others. Not standard across all configurations.
Connectivity
Features:
Limited by modern standards. Primarily focused on basic vehicle operation and comfort. No integrated Bluetooth or advanced connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (4,800-8,000 km) or 6 months, depending on driving conditions. The manual will provide specific recommendations based on oil type and usage.
Transmission Fluid Change:
Generally recommended every 30,000-60,000 miles (48,000-96,000 km), or more frequently for severe service. Manual will specify fluid type and interval.
Fluid Specifications
Engine Oil Type:
API SG or SH service category, SAE 10W-30 or 10W-40 recommended for most conditions. Specific grades and capacities are detailed in the manual.
Coolant Type:
Typically a green ethylene glycol-based coolant (e.g., Mopar OAT or HOAT if retrofitted). The manual will specify the correct type and mixture ratio.
Transfer Case Fluid Type:
Typically Mopar ATF+4 (or equivalent Dexron III/Mercon for older spec) for NP242 and NP231. NP249 may use a specialized fluid. Manual is crucial for correct specification.
Known Issues
Cherokee 4.0L Common Issues:
Head gasket leaks (later revisions improved this), distributor wobble, occasional oil filter housing leaks, rust in common areas (rocker panels, rear quarters).
Wrangler Yj Common Issues:
Leaf spring wear and rust, starter motor heat soak, exhaust manifold cracks (common on 4.0L), interior water leaks, rust.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long-standing reputation for off-road capability and ruggedness, stemming from its military origins. The Cherokee (XJ) is credited with popularizing the compact SUV segment.
Model Evolution
Cherokee Xj Era:
The XJ Cherokee, produced from 1984-2001, underwent significant updates during its lifespan. The 1994-1996 models represent the later half of the XJ's development, featuring updated interiors, improved engines, and revised styling.
Wrangler Yj Era:
The YJ Wrangler (1987-1995) was a significant redesign from the CJ series, notably introducing square headlights and coil springs. The 1994 model year is the last for the YJ generation.
Production
Manufacturing Location:
Primarily Toledo, Ohio, USA.
🏆 Awards & Recognition
Recognitions
Cherokee Xj Legacy Recognition:
Widely recognized as a groundbreaking and influential SUV. Often cited in 'greatest SUVs' lists for its off-road prowess, durability, and iconic styling.
Wrangler Yj Recognition:
Continued the Jeep legacy of off-road capability, but was sometimes criticized for its on-road manners and square headlights compared to the CJ predecessor.
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