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Mitsubishi Lancer Evolution 2 1994-1995 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution II Generation: CE9A Model Codes: CE9A Production Years Covered: 1994-1995 👋 Introduction Market Position Positioning: The Mitsubishi Lancer Evolution II was a rally homologation special, positioned as a high-performance, all-wheel-drive sports sedan designed for competitive motorsport and discerning enthusiasts. Competitive Analysis Competitors: Subaru Impreza WRX STI, Ford Escort RS Cosworth, Lancia Delta Integrale, Toyota Celica GT-Four. Key Features Performance Focus: Advanced all-wheel-drive system (ACD and viscous center differential), turbocharged engine, performance-tuned suspension, aerodynamic enhancements. Rally Heritage: Developed directly from Mitsubishi's World Rally Championship (WRC) efforts, emphasizing durability and high-performance capability. 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: PDF Download Manual Specifications Page Count: Estimated 1000+ pages (typical for full service manuals of this era). File Format: PDF Print Quality: High-resolution scans of original factory documentation. Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing belt, lubrication system. Engine Performance: Turbocharger system, intercooler, fuel injection, ignition system, emissions control, cooling system. Transmission: 5-speed manual transmission (W5M33), clutch system, driveline, propeller shaft, differentials (front, center viscous coupling, rear LSD). Suspension Steering: Front and rear suspension components (struts, springs, control arms, sway bars), power steering system, steering rack. Brakes: Front and rear disc brakes, ABS system (if equipped), brake hydraulics, parking brake. Electrical System: Wiring diagrams, battery, charging system (alternator), starting system (starter motor), lighting system, instrumentation, fuses, relays. Body Chassis: Body panels, doors, windows, interior trim, chassis components, corrosion protection. HVAC: Heating, ventilation, and air conditioning system diagnosis and repair. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and adjustment. Troubleshooting Diagnostics: Diagnostic trouble codes (DTCs), component testing, electrical system troubleshooting, performance issues. Engine Repair: Engine removal and installation, cylinder head repair, piston and connecting rod replacement, crankshaft installation, timing belt service. Transmission Service: Transmission fluid change, clutch replacement, clutch release bearing service, transmission removal and installation. Brake System Repair: Brake pad and rotor replacement, brake caliper service, brake bleeding, ABS component replacement. Electrical Diagnostics: Wiring harness repair, component testing (sensors, actuators), ECM diagnosis. Suspension Steering Repair: Shock absorber and strut replacement, ball joint and tie rod end replacement, power steering pump and rack repair. Technical Depth Depth: Comprehensive, from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics and chassis repair. ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Engine Type: 2.0L Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled. Performance Horsepower: 230 PS (227 hp) @ 6000 rpm (JDM spec) Torque: 294 Nm (217 lb-ft) @ 3000 rpm (JDM spec) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) with Electronic Fuel Control (EFC), MIVEC variable valve timing (on some later versions, not definitive for all CE9A). Ignition System: Electronic ignition (Distributorless ignition system - Direct Ignition on some models, CDI on others). Turbocharger Turbo Model: Mitsubishi TD05HR-16G Engine Internals Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 8.5:1 🔧 Transmission Standard Type: 5-speed manual Model Code: W5M33 Optional Type: N/A (Manual transmission was standard for the Evo II) Features All Wheel Drive: Active Center Differential (ACD) and viscous coupling center differential. Rear Differential: Helical Limited Slip Differential (LSD). 📐 Dimensions Exterior Length: 4310 mm (169.7 in) Width: 1770 mm (69.7 in) Height: 1410 mm (55.5 in) Wheelbase: 2500 mm (98.4 in) Track Front: 1470 mm (57.9 in) Track Rear: 1460 mm (57.5 in) Weights Curb Weight: Approx. 1270 kg (2799 lbs) Gross Weight: N/A (Vehicle specific) Cargo Trunk Volume: N/A (Sport sedan configuration, emphasis on performance over cargo) 🛡️ Safety Features Ratings NHTSA Rating: Not specifically rated by NHTSA for this model year and market. Active Features ABS: Anti-lock Braking System (standard on Evolution II). AWD: Advanced All-Wheel Drive system with ACD and LSD for enhanced traction and stability. Passive Features Airbags: Driver airbag (standard). Seatbelts: 3-point front and rear seatbelts. Chassis Reinforcement Structural Rigidity: Enhanced chassis stiffness compared to standard Lancer for rally performance. 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette player (CD optional/dealer fit). Driver Assistance ABS: Standard ABS system for enhanced braking control. Performance Enhancements Acd: Active Center Differential (ACD) for electronically controlled torque split between front and rear axles. Intercooler: Front-mounted intercooler to cool intake air, improving engine performance and reliability. 🔧 Maintenance Service Intervals Engine Oil Change: Every 7,500 km (4,660 miles) or 6 months, whichever comes first. More frequent changes recommended for spirited driving. Timing Belt Replacement: Every 90,000 km (56,000 miles) or 5 years. Critical due to interference engine design. Transmission Fluid Change: Every 45,000 km (28,000 miles) or 24 months. Recommend using specific Mitsubishi gear oil. Fluid Specifications Engine Oil: API SG or higher, SAE 10W-30 or 10W-40 recommended. Synthetic oil highly...
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Mitsubishi Lancer Evolution 2 1994-1995 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution II
Generation:
CE9A
Model Codes:
CE9A
Production Years Covered:
1994-1995
👋 Introduction
Market Position
Positioning:
The Mitsubishi Lancer Evolution II was a rally homologation special, positioned as a high-performance, all-wheel-drive sports sedan designed for competitive motorsport and discerning enthusiasts.
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Ford Escort RS Cosworth, Lancia Delta Integrale, Toyota Celica GT-Four.
Key Features
Performance Focus:
Advanced all-wheel-drive system (ACD and viscous center differential), turbocharged engine, performance-tuned suspension, aerodynamic enhancements.
Rally Heritage:
Developed directly from Mitsubishi's World Rally Championship (WRC) efforts, emphasizing durability and high-performance capability.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Manual
Language:
English
Format:
PDF Download
Manual Specifications
Page Count:
Estimated 1000+ pages (typical for full service manuals of this era).
File Format:
PDF
Print Quality:
High-resolution scans of original factory documentation.
Binding Type:
N/A (Digital Download)
Paper Type:
N/A (Digital Download)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine overhaul, cylinder head, block, pistons, crankshaft, camshafts, timing belt, lubrication system.
Engine Performance:
Turbocharger system, intercooler, fuel injection, ignition system, emissions control, cooling system.
Transmission:
5-speed manual transmission (W5M33), clutch system, driveline, propeller shaft, differentials (front, center viscous coupling, rear LSD).
Suspension Steering:
Front and rear suspension components (struts, springs, control arms, sway bars), power steering system, steering rack.
Brakes:
Front and rear disc brakes, ABS system (if equipped), brake hydraulics, parking brake.
Electrical System:
Wiring diagrams, battery, charging system (alternator), starting system (starter motor), lighting system, instrumentation, fuses, relays.
Body Chassis:
Body panels, doors, windows, interior trim, chassis components, corrosion protection.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and adjustment.
Troubleshooting Diagnostics:
Diagnostic trouble codes (DTCs), component testing, electrical system troubleshooting, performance issues.
Engine Repair:
Engine removal and installation, cylinder head repair, piston and connecting rod replacement, crankshaft installation, timing belt service.
Transmission Service:
Transmission fluid change, clutch replacement, clutch release bearing service, transmission removal and installation.
Brake System Repair:
Brake pad and rotor replacement, brake caliper service, brake bleeding, ABS component replacement.
Electrical Diagnostics:
Wiring harness repair, component testing (sensors, actuators), ECM diagnosis.
Suspension Steering Repair:
Shock absorber and strut replacement, ball joint and tie rod end replacement, power steering pump and rack repair.
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics and chassis repair.
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Engine Type:
2.0L Inline 4-cylinder, DOHC, 16-valve, turbocharged and intercooled.
Performance
Horsepower:
230 PS (227 hp) @ 6000 rpm (JDM spec)
Torque:
294 Nm (217 lb-ft) @ 3000 rpm (JDM spec)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) with Electronic Fuel Control (EFC), MIVEC variable valve timing (on some later versions, not definitive for all CE9A).
Ignition System:
Electronic ignition (Distributorless ignition system - Direct Ignition on some models, CDI on others).
Turbocharger
Turbo Model:
Mitsubishi TD05HR-16G
Engine Internals
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
8.5:1
🔧 Transmission
Standard
Type:
5-speed manual
Model Code:
W5M33
Optional
Type:
N/A (Manual transmission was standard for the Evo II)
Features
All Wheel Drive:
Active Center Differential (ACD) and viscous coupling center differential.
Rear Differential:
Helical Limited Slip Differential (LSD).
📐 Dimensions
Exterior
Length:
4310 mm (169.7 in)
Width:
1770 mm (69.7 in)
Height:
1410 mm (55.5 in)
Wheelbase:
2500 mm (98.4 in)
Track Front:
1470 mm (57.9 in)
Track Rear:
1460 mm (57.5 in)
Weights
Curb Weight:
Approx. 1270 kg (2799 lbs)
Gross Weight:
N/A (Vehicle specific)
Cargo
Trunk Volume:
N/A (Sport sedan configuration, emphasis on performance over cargo)
🛡️ Safety Features
Ratings
NHTSA Rating:
Not specifically rated by NHTSA for this model year and market.
Active Features
ABS:
Anti-lock Braking System (standard on Evolution II).
AWD:
Advanced All-Wheel Drive system with ACD and LSD for enhanced traction and stability.
Passive Features
Airbags:
Driver airbag (standard).
Seatbelts:
3-point front and rear seatbelts.
Chassis Reinforcement
Structural Rigidity:
Enhanced chassis stiffness compared to standard Lancer for rally performance.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player (CD optional/dealer fit).
Driver Assistance
ABS:
Standard ABS system for enhanced braking control.
Performance Enhancements
Acd:
Active Center Differential (ACD) for electronically controlled torque split between front and rear axles.
Intercooler:
Front-mounted intercooler to cool intake air, improving engine performance and reliability.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 km (4,660 miles) or 6 months, whichever comes first. More frequent changes recommended for spirited driving.
Timing Belt Replacement:
Every 90,000 km (56,000 miles) or 5 years. Critical due to interference engine design.
Transmission Fluid Change:
Every 45,000 km (28,000 miles) or 24 months. Recommend using specific Mitsubishi gear oil.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 or 10W-40 recommended. Synthetic oil highly recommended for performance use.
Coolant:
Mitsubishi Super Long Life Coolant (MS-71626) or equivalent Ethylene Glycol based coolant with a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid:
Refer to manual for specific Mitsubishi gear oil specification (e.g., DiaQueen GL-5).
Known Issues
Engine:
Head gasket failure (especially with increased boost), piston ring wear, turbocharger wear, premature timing belt failure if maintenance is neglected.
Drivetrain:
Wear in the viscous coupling center differential, clutch wear, differential pinion seal leaks.
Suspension:
Worn strut mounts, control arm bushings, and sway bar links due to performance driving.
📚 Vehicle History
Brand Heritage
Motorsport Focus:
Mitsubishi's long history in rallying and circuit racing, including extensive involvement in the World Rally Championship (WRC).
Model Evolution
Evolution Series:
The Lancer Evolution series began in 1992 as a homologation special for Group A rallying. The Evolution II (CE9A) was the second iteration, released in 1994, building upon the foundation of the first model.
Key Differences Vs Evoi:
Increased horsepower, wider track, revised suspension geometry, larger brakes, and refined aerodynamics.
Production
Production Location:
Mizushima Plant, Kurashiki, Okayama, Japan.
Production Numbers:
Approximately 5,000 units produced for the Evolution II.
🏆 Awards & Recognition
Recognitions
Motorsport Success:
The Lancer Evolution series, including the Evolution II, achieved significant success in the World Rally Championship (WRC) under the Mitsubishi Ralliart team, solidifying its performance credentials.
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