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Mitsubushi FTO WOK Full Service & Repair Manual 1994-1998

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🏷️ Basic Information Identification Make: Mitsubishi Model: FTO Year: 1994-1998 Codes Chassis Code: DE3A 👋 Introduction Market Position Positioning: Sporty coupe targeting enthusiasts and DIY mechanics Competitive Analysis Competitors: Toyota Celica, Nissan 180SX/Silvia, Mazda RX-7 (FC generation) Key Features Design: Unique 'cab-forward' design, distinctive styling, excellent aerodynamics Engine Layout: Front-engine, front-wheel drive (with optional V6 and GTO models) Performance Focus: Developed with a focus on handling and sporty driving dynamics 📋 Manual Details Coverage Areas Coverage: All repairs, servicing, and troubleshooting procedures Page Count Page Count: Hundreds of pages Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, tuning, component testing Transmission: Manual and Automatic transmission service, repair, and overhaul Drivetrain: Front-wheel drive system, CV joints, driveshafts, differentials Suspension: Front and rear suspension components, shock absorbers, springs, bushings Steering: Power steering system, steering rack, tie rods, wheel alignment Brakes: Front and rear brake systems, ABS, brake fluid, calipers, rotors Electrical System: Complete wiring diagrams, ECU, sensors, lighting, ignition system Fuel System: Fuel injection, fuel pump, injectors, fuel tank, fuel pressure Cooling System: Radiator, coolant, water pump, thermostat, cooling fans Exhaust System: Exhaust manifolds, catalytic converter, mufflers, pipes Body And Chassis: Body panel removal/installation, structural components, interior trim HVAC: Heating, ventilation, and air conditioning system diagnosis and repair Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups Troubleshooting: Diagnostic procedures for all major systems, fault code interpretation Repair: Step-by-step repair instructions for all components and systems Rebuilds: Complete engine and transmission rebuild procedures Diagnostics: Advanced diagnostic techniques for electrical and mechanical issues Assembly Disassembly: Detailed instructions with exploded diagrams for component removal and installation Technical Depth Depth: Comprehensive: From basic maintenance to complete engine and transmission rebuilds 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Printable (single page or full manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Os Compatibility: Windows and MAC compatible Licensing Usage License: Lifetime use, unlimited installations ⚙️ Engine Specifications Primary Engine Engine Code: 6A12 Engine Type: 2.0L V6 SOHC MIVEC (Mitsubishi Innovative Valve timing Electronic Control) Displacement: 1998 cc Bore X Stroke: 79.0 mm x 65.2 mm Compression Ratio: 10.0:1 Performance Horsepower: 170 PS (168 hp; 125 kW) at 7000 rpm (NA), 220 PS (217 hp; 162 kW) (Turbo) Torque: 191 Nm (141 lb-ft) at 5500 rpm (NA), 286 Nm (211 lb-ft) (Turbo) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (95 RON recommended) Engine Management ECU: Engine Control Unit (ECU) for fuel and ignition timing Engine Features Valvetrain: DOHC 24 valves with MIVEC system 🔧 Transmission Standard Type: 5-speed Manual Optional Type: 4-speed INVECS-II Automatic with Sports Mode (Tiptronic on later models) Features Final Drive Ratio: Varies by model/transmission (e.g., 4.333 for Manual, 3.533 for Automatic) Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 Automatic Transmission Fluid: DIA QUEEN ATF-SP II M (or equivalent DEXRON II/III) 📐 Dimensions Exterior Length: 4305 mm (169.5 in) Width: 1700 mm (66.9 in) Height: 1270 mm (50.0 in) Wheelbase: 2500 mm (98.4 in) Weights Curb Weight: Approx. 1270 kg - 1370 kg (2800 - 3020 lbs) depending on model Gross Vehicle Weight Rating: Varies by model 🛡️ Safety Features Active Features ABS: Anti-lock Braking System (ABS) available on higher trims and later models Traction Control: Traction Control System (TCS) available on some models Passive Features Airbags: Driver airbag standard, Passenger airbag optional/later models Seatbelts: Pretensioner seatbelts 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette player, optional CD player Climate Control: Manual or automatic climate control depending on trim level Driver Assistance Cruise Control: Available on some models Connectivity Connectivity Features: N/A (basic connectivity for audio system) 🔧 Maintenance Service Intervals Oil Change: Every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, whichever comes first Air Filter Replacement: Every 15,000 - 30,000 km (9,000 - 18,000 miles) Spark Plug Replacement: Every 30,000 - 60,000 km (18,000 - 36,000 miles) depending on plug type Timing Belt Replacement: Every 90,000 - 100,000 km (56,000 - 62,000 miles) or 5-7 years (CRITICAL for V6 engines) Fluid Specifications Engine Oil: API SJ or higher, SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity) Coolant: Long-life coolant (Mitsubishi Super Long Life Coolant or equivalent) - 50/50 mix with distilled water Brake Fluid: DOT 3 or DOT 4 Power Steering Fluid: ATF SP-II M or equivalent Known Issues Engine: MIVEC solenoid failure, oil consumption in high-mileage engines, potential head gasket issues (though less common than some contemporaries) Transmission: Automatic transmission shifting issues, clutch wear in manual transmissions Electrical: Corrosion on electrical connectors, power window motor failure, intermittent dashboard warning lights Suspension: Worn suspension bushings leading to noise and poor handling, premature shock absorber wear 📚 Vehicle History Brand...
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Mitsubushi FTO WOK Full Service & Repair Manual 1994-1998
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
FTO
Year:
1994-1998
Codes
Chassis Code:
DE3A
👋 Introduction
Market Position
Positioning:
Sporty coupe targeting enthusiasts and DIY mechanics
Competitive Analysis
Competitors:
Toyota Celica, Nissan 180SX/Silvia, Mazda RX-7 (FC generation)
Key Features
Design:
Unique 'cab-forward' design, distinctive styling, excellent aerodynamics
Engine Layout:
Front-engine, front-wheel drive (with optional V6 and GTO models)
Performance Focus:
Developed with a focus on handling and sporty driving dynamics
📋 Manual Details
Coverage Areas
Coverage:
All repairs, servicing, and troubleshooting procedures
Page Count
Page Count:
Hundreds of pages
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnosis, tuning, component testing
Transmission:
Manual and Automatic transmission service, repair, and overhaul
Drivetrain:
Front-wheel drive system, CV joints, driveshafts, differentials
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings
Steering:
Power steering system, steering rack, tie rods, wheel alignment
Brakes:
Front and rear brake systems, ABS, brake fluid, calipers, rotors
Electrical System:
Complete wiring diagrams, ECU, sensors, lighting, ignition system
Fuel System:
Fuel injection, fuel pump, injectors, fuel tank, fuel pressure
Cooling System:
Radiator, coolant, water pump, thermostat, cooling fans
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes
Body And Chassis:
Body panel removal/installation, structural components, interior trim
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups
Troubleshooting:
Diagnostic procedures for all major systems, fault code interpretation
Repair:
Step-by-step repair instructions for all components and systems
Rebuilds:
Complete engine and transmission rebuild procedures
Diagnostics:
Advanced diagnostic techniques for electrical and mechanical issues
Assembly Disassembly:
Detailed instructions with exploded diagrams for component removal and installation
Technical Depth
Depth:
Comprehensive: From basic maintenance to complete engine and transmission rebuilds
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Printable (single page or full manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Compatibility
Os Compatibility:
Windows and MAC compatible
Licensing
Usage License:
Lifetime use, unlimited installations
⚙️ Engine Specifications
Primary Engine
Engine Code:
6A12
Engine Type:
2.0L V6 SOHC MIVEC (Mitsubishi Innovative Valve timing Electronic Control)
Displacement:
1998 cc
Bore X Stroke:
79.0 mm x 65.2 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
170 PS (168 hp; 125 kW) at 7000 rpm (NA), 220 PS (217 hp; 162 kW) (Turbo)
Torque:
191 Nm (141 lb-ft) at 5500 rpm (NA), 286 Nm (211 lb-ft) (Turbo)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (95 RON recommended)
Engine Management
ECU:
Engine Control Unit (ECU) for fuel and ignition timing
Engine Features
Valvetrain:
DOHC 24 valves with MIVEC system
🔧 Transmission
Standard
Type:
5-speed Manual
Optional
Type:
4-speed INVECS-II Automatic with Sports Mode (Tiptronic on later models)
Features
Final Drive Ratio:
Varies by model/transmission (e.g., 4.333 for Manual, 3.533 for Automatic)
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90
Automatic Transmission Fluid:
DIA QUEEN ATF-SP II M (or equivalent DEXRON II/III)
📐 Dimensions
Exterior
Length:
4305 mm (169.5 in)
Width:
1700 mm (66.9 in)
Height:
1270 mm (50.0 in)
Wheelbase:
2500 mm (98.4 in)
Weights
Curb Weight:
Approx. 1270 kg - 1370 kg (2800 - 3020 lbs) depending on model
Gross Vehicle Weight Rating:
Varies by model
🛡️ Safety Features
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trims and later models
Traction Control:
Traction Control System (TCS) available on some models
Passive Features
Airbags:
Driver airbag standard, Passenger airbag optional/later models
Seatbelts:
Pretensioner seatbelts
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player, optional CD player
Climate Control:
Manual or automatic climate control depending on trim level
Driver Assistance
Cruise Control:
Available on some models
Connectivity
Connectivity Features:
N/A (basic connectivity for audio system)
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, whichever comes first
Air Filter Replacement:
Every 15,000 - 30,000 km (9,000 - 18,000 miles)
Spark Plug Replacement:
Every 30,000 - 60,000 km (18,000 - 36,000 miles) depending on plug type
Timing Belt Replacement:
Every 90,000 - 100,000 km (56,000 - 62,000 miles) or 5-7 years (CRITICAL for V6 engines)
Fluid Specifications
Engine Oil:
API SJ or higher, SAE 10W-30 or 10W-40 (check owner's manual for specific viscosity)
Coolant:
Long-life coolant (Mitsubishi Super Long Life Coolant or equivalent) - 50/50 mix with distilled water
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
ATF SP-II M or equivalent
Known Issues
Engine:
MIVEC solenoid failure, oil consumption in high-mileage engines, potential head gasket issues (though less common than some contemporaries)
Transmission:
Automatic transmission shifting issues, clutch wear in manual transmissions
Electrical:
Corrosion on electrical connectors, power window motor failure, intermittent dashboard warning lights
Suspension:
Worn suspension bushings leading to noise and poor handling, premature shock absorber wear
📚 Vehicle History
Brand Heritage
Heritage Context:
Part of Mitsubishi's push for sporty and innovative vehicles in the 1990s
Model Evolution
Generation:
First and only generation of the FTO
Facelifts:
Minor cosmetic updates and feature enhancements between 1994-1998
Production
Production Period:
1994-2000 (though manual covers up to 1998)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Jdm Car Of The Year:
Won the 'Most Advanced Technology' award at the 1994 RJC Car of the Year awards
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