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BMW R1100RT 1994-2001 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: BMW Model: R1100RT Type: Motorcycle Model Code: R1100RT Generation Generation Name: First Generation R1100 Series Generation Years: 1994-2001 Codes Production Codes: E259 (R1100RT) 👋 Introduction Market Position Market Segment: Luxury Sport Touring Motorcycle Target Audience: Touring riders, long-distance commuters, riders seeking comfort and performance. Competitive Analysis Key Competitors: Honda ST1100, Kawasaki GTR1000, Yamaha FJ1200, Moto Guzzi California. Key Features Unique Selling Points: Boxer-twin engine, Telelever front suspension, shaft drive, ABS, electric windscreen, robust build quality. Model Positioning: BMW's flagship touring motorcycle offering a balance of performance, comfort, and long-distance capability. 📋 Manual Details Coverage Areas Covered Years: 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001 Page Count Page Count: Estimated 500-700 pages (typical for WSM of this era) Manual Type Manual Type: Workshop Service Manual (WSM) Intended User: Professional Technicians and Advanced DIY Enthusiasts Language Language: English Format Format: Digital (PDF) likely, potentially printed 📖 Manual Coverage Systems Covered Engine Mechanical: Full disassembly, inspection, assembly, torque specifications, valve clearance, timing chain, oil pump, cooling system (oil cooler). Engine Management: Fuel injection system (Bosch Motronic 2.4), ignition system, sensor diagnostics, troubleshooting error codes, ECU functions. Transmission: Gearbox overhaul, clutch system, drive shaft, final drive, lubrication. Chassis And Suspension: Telelever front suspension (forks, damping, seals), Paralever rear suspension (shock absorber, linkages, bearings), steering system. Brakes: ABS II (Anti-lock Braking System) overhaul, caliper servicing, master cylinders, brake lines, fluid flush and bleed procedures. Electrical System: Wiring diagrams, starter motor, alternator, battery, lighting system, horn, instrumentation, fuse box layout, diagnostic connectors. Bodywork And Fairings: Fairing removal and installation, seat, fuel tank, luggage system, saddlebags, electric windscreen adjustment. Procedures Included Routine Maintenance: Oil change intervals and specifications, filter replacement, spark plug replacement, air filter service, drive shaft lubrication. Troubleshooting: Diagnostic procedures for common issues, fault finding charts, electrical system troubleshooting guides. Repair Procedures: Step-by-step instructions for component removal, overhaul, and reassembly for all major systems. Special Tools: Identification and usage of specialized BMW tools required for certain procedures. Technical Depth Depth Level: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic information. 📊 Manual Specifications File Format Digital Format: PDF (typically searchable, printable, high resolution) Print Quality Print Quality: High-resolution images, clear diagrams, legible text (if printed). Binding Type Binding Type: N/A (for digital format), likely perfect bound or comb-bound (for physical). Paper Type Paper Type: N/A (for digital format), typically durable paper stock for workshop manuals. ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, flat-twin (boxer) engine Displacement: 1085 cc Bore X Stroke: 99 mm x 70.5 mm Compression Ratio: 10.0:1 Valve Train: 2 valves per cylinder, OHC Performance Horsepower: 90 hp (66 kW) @ 7,250 rpm Torque: 98 Nm (72 lb-ft) @ 5,750 rpm Fuel System Fuel Delivery: Bosch Motronic 2.4 Fuel Injection Fuel Type: Unleaded Premium (95 RON / 91 AKI) Cooling System Cooling Method: Oil-cooled cylinders and heads, integrated oil cooler 🔧 Transmission Standard Transmission Type: 5-speed manual gearbox Clutch Type: Single dry plate clutch, hydraulically operated Features Final Drive: Shaft drive Gear Ratios: 1st: 3.46, 2nd: 2.42, 3rd: 1.84, 4th: 1.54, 5th: 1.30 📐 Dimensions Exterior Length: 2230 mm (87.8 in) Width: 900 mm (35.4 in) at handlebars Height: 1430 mm (56.3 in) at windshield Wheelbase: 1487 mm (58.5 in) Weights Dry Weight: Approx. 250 kg (551 lbs) Wet Weight: Approx. 275 kg (606 lbs) Gross Vehicle Weight Rating: Approx. 480 kg (1058 lbs) Fuel Capacity Fuel Tank Capacity: 25 Liters (6.6 US gal), including 4 Liters reserve 🛡️ Safety Features Ratings ABS System: BMW ABS II (standard on most models) Active Features Braking System: Dual 305 mm discs with 4-piston calipers (front), Single 276 mm disc with 2-piston caliper (rear), linked braking with ABS II. Passive Features Lighting: Halogen headlight, LED taillight. Fairing Windscreen: Aerodynamic fairing and adjustable windscreen for rider comfort and protection. 💡 Technology Features Infotainment Audio System: Optional BMW radio/cassette system with handlebar controls. Windscreen Adjustment: Electric motor for height adjustment of the windscreen. Driver Assistance ABS: BMW ABS II, a sophisticated anti-lock braking system for its era. Connectivity Diagnostic Port: Diagnostic connector for Motronic system troubleshooting. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually. Valve Clearance Interval: Every 20,000 km (12,000 miles). Drive Shaft Lubrication Interval: Every 20,000 km (12,000 miles). Fluid Specifications Engine Oil: SAE 20W-50 API SG or higher (check manual for exact specs, e.g., BMW Motor Oil). Engine Oil Capacity: 4 Liters (4.2 US qt) without filter change, 4.2 Liters (4.4 US qt) with filter change. Transmission Oil: SAE 75W-90 GL-5 gear oil. Transmission Oil Capacity: 0.3 Liters (0.32 US qt). Final Drive Oil: SAE 80W-90 API GL-5 gear oil. Final Drive Oil Capacity: 0.25 Liters (0.26 US qt). Brake Fluid: DOT 4. Known Issues Common Problems: Fuel pump failure (especially early models), alternator...
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BMW R1100RT 1994-2001 WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
BMW
Model:
R1100RT
Type:
Motorcycle
Model Code:
R1100RT
Generation
Generation Name:
First Generation R1100 Series
Generation Years:
1994-2001
Codes
Production Codes:
E259 (R1100RT)
👋 Introduction
Market Position
Market Segment:
Luxury Sport Touring Motorcycle
Target Audience:
Touring riders, long-distance commuters, riders seeking comfort and performance.
Competitive Analysis
Key Competitors:
Honda ST1100, Kawasaki GTR1000, Yamaha FJ1200, Moto Guzzi California.
Key Features
Unique Selling Points:
Boxer-twin engine, Telelever front suspension, shaft drive, ABS, electric windscreen, robust build quality.
Model Positioning:
BMW's flagship touring motorcycle offering a balance of performance, comfort, and long-distance capability.
📋 Manual Details
Coverage Areas
Covered Years:
1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001
Page Count
Page Count:
Estimated 500-700 pages (typical for WSM of this era)
Manual Type
Manual Type:
Workshop Service Manual (WSM)
Intended User:
Professional Technicians and Advanced DIY Enthusiasts
Language
Language:
English
Format
Format:
Digital (PDF) likely, potentially printed
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full disassembly, inspection, assembly, torque specifications, valve clearance, timing chain, oil pump, cooling system (oil cooler).
Engine Management:
Fuel injection system (Bosch Motronic 2.4), ignition system, sensor diagnostics, troubleshooting error codes, ECU functions.
Transmission:
Gearbox overhaul, clutch system, drive shaft, final drive, lubrication.
Chassis And Suspension:
Telelever front suspension (forks, damping, seals), Paralever rear suspension (shock absorber, linkages, bearings), steering system.
Brakes:
ABS II (Anti-lock Braking System) overhaul, caliper servicing, master cylinders, brake lines, fluid flush and bleed procedures.
Electrical System:
Wiring diagrams, starter motor, alternator, battery, lighting system, horn, instrumentation, fuse box layout, diagnostic connectors.
Bodywork And Fairings:
Fairing removal and installation, seat, fuel tank, luggage system, saddlebags, electric windscreen adjustment.
Procedures Included
Routine Maintenance:
Oil change intervals and specifications, filter replacement, spark plug replacement, air filter service, drive shaft lubrication.
Troubleshooting:
Diagnostic procedures for common issues, fault finding charts, electrical system troubleshooting guides.
Repair Procedures:
Step-by-step instructions for component removal, overhaul, and reassembly for all major systems.
Special Tools:
Identification and usage of specialized BMW tools required for certain procedures.
Technical Depth
Depth Level:
Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic information.
📊 Manual Specifications
File Format
Digital Format:
PDF (typically searchable, printable, high resolution)
Print Quality
Print Quality:
High-resolution images, clear diagrams, legible text (if printed).
Binding Type
Binding Type:
N/A (for digital format), likely perfect bound or comb-bound (for physical).
Paper Type
Paper Type:
N/A (for digital format), typically durable paper stock for workshop manuals.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, four-stroke, flat-twin (boxer) engine
Displacement:
1085 cc
Bore X Stroke:
99 mm x 70.5 mm
Compression Ratio:
10.0:1
Valve Train:
2 valves per cylinder, OHC
Performance
Horsepower:
90 hp (66 kW) @ 7,250 rpm
Torque:
98 Nm (72 lb-ft) @ 5,750 rpm
Fuel System
Fuel Delivery:
Bosch Motronic 2.4 Fuel Injection
Fuel Type:
Unleaded Premium (95 RON / 91 AKI)
Cooling System
Cooling Method:
Oil-cooled cylinders and heads, integrated oil cooler
🔧 Transmission
Standard
Transmission Type:
5-speed manual gearbox
Clutch Type:
Single dry plate clutch, hydraulically operated
Features
Final Drive:
Shaft drive
Gear Ratios:
1st: 3.46, 2nd: 2.42, 3rd: 1.84, 4th: 1.54, 5th: 1.30
📐 Dimensions
Exterior
Length:
2230 mm (87.8 in)
Width:
900 mm (35.4 in) at handlebars
Height:
1430 mm (56.3 in) at windshield
Wheelbase:
1487 mm (58.5 in)
Weights
Dry Weight:
Approx. 250 kg (551 lbs)
Wet Weight:
Approx. 275 kg (606 lbs)
Gross Vehicle Weight Rating:
Approx. 480 kg (1058 lbs)
Fuel Capacity
Fuel Tank Capacity:
25 Liters (6.6 US gal), including 4 Liters reserve
🛡️ Safety Features
Ratings
ABS System:
BMW ABS II (standard on most models)
Active Features
Braking System:
Dual 305 mm discs with 4-piston calipers (front), Single 276 mm disc with 2-piston caliper (rear), linked braking with ABS II.
Passive Features
Lighting:
Halogen headlight, LED taillight.
Fairing Windscreen:
Aerodynamic fairing and adjustable windscreen for rider comfort and protection.
💡 Technology Features
Infotainment
Audio System:
Optional BMW radio/cassette system with handlebar controls.
Windscreen Adjustment:
Electric motor for height adjustment of the windscreen.
Driver Assistance
ABS:
BMW ABS II, a sophisticated anti-lock braking system for its era.
Connectivity
Diagnostic Port:
Diagnostic connector for Motronic system troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually.
Valve Clearance Interval:
Every 20,000 km (12,000 miles).
Drive Shaft Lubrication Interval:
Every 20,000 km (12,000 miles).
Fluid Specifications
Engine Oil:
SAE 20W-50 API SG or higher (check manual for exact specs, e.g., BMW Motor Oil).
Engine Oil Capacity:
4 Liters (4.2 US qt) without filter change, 4.2 Liters (4.4 US qt) with filter change.
Transmission Oil:
SAE 75W-90 GL-5 gear oil.
Transmission Oil Capacity:
0.3 Liters (0.32 US qt).
Final Drive Oil:
SAE 80W-90 API GL-5 gear oil.
Final Drive Oil Capacity:
0.25 Liters (0.26 US qt).
Brake Fluid:
DOT 4.
Known Issues
Common Problems:
Fuel pump failure (especially early models), alternator stator failure, ABS sensor issues, starter motor solenoid wear, minor oil leaks from gaskets, Telelever pivot bearing wear.
Preventative Maintenance:
Regularly check fuel filter, inspect wiring harnesses for chafing, ensure proper battery maintenance, clean ABS sensors.
📚 Vehicle History
Brand Heritage
Heritage:
BMW Motorrad has a long history dating back to 1923, known for engineering excellence, durability, and innovation in motorcycle design.
Model Evolution
Predecessor:
R100RT
Successor:
R1150RT
Production
Manufacturing Plant:
Berlin, Germany
Production Period:
1994 - 2001
🏆 Awards & Recognition
Recognitions
Model Reputation:
Highly regarded for its touring capabilities, comfort, and reliability over long distances.
Industry Acclaim:
Consistently praised by motorcycle journalists and owners for its touring prowess and engineering.
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