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BMW 328 328i 1994 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 328i Year: 1994 Generation Chassis Code: E36 Codes Engine Code Primary: M52B28 (for 328i) 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Philosophy: Performance-oriented, driver-focused luxury vehicle Competitive Analysis Primary Competitors 1994: Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus ES300, Infiniti J30 Key Features Driving Dynamics: Renowned for balanced chassis, responsive steering, and rear-wheel-drive dynamics Powertrain Emphasis: Smooth and powerful inline-six engines Build Quality: Typical BMW build quality and attention to detail Manual Purpose Target Audience: BMW Technicians, Independent Repair Shops, Enthusiast DIYers 📋 Manual Details Coverage Areas Countries: Global (primarily North America/Europe) Vehicle Variants Covered: All Models/Engines/Trim/Transmissions Types Page Count Estimated Pages: 1000+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (M52B28), Fuel System, Cooling System, Lubrication System, Exhaust System, Drivetrain, Transmission (Manual & Automatic) Chassis: Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires Electrical: Engine Control Unit (ECU), Ignition System, Lighting System, Instrumentation, Audio System, Power Accessories (Windows, Locks, Mirrors), HVAC Controls, Starter & Charging System, SRS (Airbag) System Body: Body Panels, Doors, Hood, Trunk, Bumpers, Glass, Seals, Interior Trim Procedures Included Maintenance: Routine Service, Oil Changes, Filter Replacements, Fluid Checks & Replacements, Spark Plug Replacement, Belt Inspection & Replacement Repair Rebuild: Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis & Replacement, Body Panel Repair Diagnostics: Troubleshooting Guides, Symptom-Based Diagnostics, Wiring Diagrams, Diagnostic Trouble Codes (DTCs) Installation: Component Installation & Removal (e.g., alternator, starter, sensors) Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures) 📊 Manual Specifications File Format Type: Digital (PDF) Searchability: Likely searchable text (depending on scan quality) Printability: Printable pages Print Quality Quality: High-resolution scans of original documentation Binding Type Type: N/A (Digital Format) Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Inline 6-cylinder Engine Code: M52B28 Displacement: 2.8 Liters (2793 cc) Bore X Stroke: 84.0 mm x 90.0 mm Compression Ratio: 10.2:1 Performance Horsepower: 190 hp @ 5500 rpm Torque: 205 lb-ft @ 4200 rpm Fuel System Induction: Bosch Motronic M5.2 Engine Management System with Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91+ Octane) Lubrication Oil Capacity: 6.5 Liters (6.9 US Quarts) with filter Recommended Oil Viscosity: SAE 5W-30 or 5W-40 Synthetic Cooling System Coolant Capacity: 9.0 Liters (9.5 US Quarts) Coolant Type: BMW Antifreeze/Coolant, Blue (G48) 🔧 Transmission Standard Type: 5-Speed Manual (Getrag 260/5 or ZF S5D 310Z) Optional Type: 4-Speed Automatic (ZF 4HP22 EH) Features Manual Clutch: Hydraulically actuated, single-plate dry clutch Automatic Shift Modes: Sport (S) and Economy (E) modes Fluid Specs Manual Transmission Fluid: BMW MTF LT-2 or equivalent (e.g., Pentosin ATF 7100) Automatic Transmission Fluid: Dexron III or ZF Lifeguardfluid 5 📐 Dimensions Exterior Length: 4,433 mm (174.5 in) Width: 1,711 mm (67.4 in) Height: 1,393 mm (54.8 in) Wheelbase: 2,700 mm (106.3 in) Weights Curb Weight Manual: 1,420 kg (3,130 lbs) Curb Weight Automatic: 1,450 kg (3,197 lbs) Gross Vehicle Weight Rating: 1,900 kg (4,189 lbs) Towing Capacity: Not Recommended/Specified by Manufacturer 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Likely 4-star (based on contemporary E36 testing) NHTSA Frontal Impact Passenger: Likely 4-star (based on contemporary E36 testing) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional ASC+T (Automatic Stability Control + Traction) Passive Features Airbags: Driver and Passenger Frontal Airbags (SRS) Seatbelts: 3-point front and rear seatbelts with pretensioners Body Structure: Integrated safety cage, crumple zones 💡 Technology Features Infotainment Audio System: Factory AM/FM Cassette player with optional CD changer. Basic speaker system. Climate Control: Manual or optional Automatic Climate Control (ACC) Driver Assistance Cruise Control: Standard electronic cruise control Connectivity Bluetooth: Not available from factory Usb: Not available from factory Lighting Headlights: Halogen Projector Headlights 🔧 Maintenance Service Intervals Oil Change Interval: 7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, whichever comes first (with synthetic oil) Engine Air Filter: Every 30,000 miles (48,000 km) or as needed based on conditions Cabin Air Filter: Every 15,000 miles (24,000 km) or 12 months Spark Plugs: Every 60,000 miles (96,000 km) (use premium long-life plugs like NGK BKR6EK or equivalent) Coolant Flush: Every 30,000 miles (48,000 km) or 24 months Fluid Specifications Brake Fluid: DOT 4 Synthetic Power Steering Fluid: Pentosin CHF 11S or BMW P/N 81 22 9 407 455 Known Issues Cooling System: Plastic expansion tanks are prone to cracking; water pump failure, thermostat housing leaks. Suspension: Front control arm bushings (bushings), ball joints, and tie rod ends wear out, leading to steering wander. Electrical: ABS sensor failure, VANOS (Variable Valve Timing) solenoid issues, CCV (Crankcase Ventilation) system clogging. Engine: Oil filter housing gasket leaks, oil pan gasket...
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BMW 328 328i 1994 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
328i
Year:
1994
Generation
Chassis Code:
E36
Codes
Engine Code Primary:
M52B28 (for 328i)
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe
Philosophy:
Performance-oriented, driver-focused luxury vehicle
Competitive Analysis
Primary Competitors 1994:
Mercedes-Benz C-Class (W202), Audi A4 (B5), Lexus ES300, Infiniti J30
Key Features
Driving Dynamics:
Renowned for balanced chassis, responsive steering, and rear-wheel-drive dynamics
Powertrain Emphasis:
Smooth and powerful inline-six engines
Build Quality:
Typical BMW build quality and attention to detail
Manual Purpose
Target Audience:
BMW Technicians, Independent Repair Shops, Enthusiast DIYers
📋 Manual Details
Coverage Areas
Countries:
Global (primarily North America/Europe)
Vehicle Variants Covered:
All Models/Engines/Trim/Transmissions Types
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (M52B28), Fuel System, Cooling System, Lubrication System, Exhaust System, Drivetrain, Transmission (Manual & Automatic)
Chassis:
Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires
Electrical:
Engine Control Unit (ECU), Ignition System, Lighting System, Instrumentation, Audio System, Power Accessories (Windows, Locks, Mirrors), HVAC Controls, Starter & Charging System, SRS (Airbag) System
Body:
Body Panels, Doors, Hood, Trunk, Bumpers, Glass, Seals, Interior Trim
Procedures Included
Maintenance:
Routine Service, Oil Changes, Filter Replacements, Fluid Checks & Replacements, Spark Plug Replacement, Belt Inspection & Replacement
Repair Rebuild:
Engine Rebuild, Transmission Overhaul, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis & Replacement, Body Panel Repair
Diagnostics:
Troubleshooting Guides, Symptom-Based Diagnostics, Wiring Diagrams, Diagnostic Trouble Codes (DTCs)
Installation:
Component Installation & Removal (e.g., alternator, starter, sensors)
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures)
📊 Manual Specifications
File Format
Type:
Digital (PDF)
Searchability:
Likely searchable text (depending on scan quality)
Printability:
Printable pages
Print Quality
Quality:
High-resolution scans of original documentation
Binding Type
Type:
N/A (Digital Format)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline 6-cylinder
Engine Code:
M52B28
Displacement:
2.8 Liters (2793 cc)
Bore X Stroke:
84.0 mm x 90.0 mm
Compression Ratio:
10.2:1
Performance
Horsepower:
190 hp @ 5500 rpm
Torque:
205 lb-ft @ 4200 rpm
Fuel System
Induction:
Bosch Motronic M5.2 Engine Management System with Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Lubrication
Oil Capacity:
6.5 Liters (6.9 US Quarts) with filter
Recommended Oil Viscosity:
SAE 5W-30 or 5W-40 Synthetic
Cooling System
Coolant Capacity:
9.0 Liters (9.5 US Quarts)
Coolant Type:
BMW Antifreeze/Coolant, Blue (G48)
🔧 Transmission
Standard
Type:
5-Speed Manual (Getrag 260/5 or ZF S5D 310Z)
Optional
Type:
4-Speed Automatic (ZF 4HP22 EH)
Features
Manual Clutch:
Hydraulically actuated, single-plate dry clutch
Automatic Shift Modes:
Sport (S) and Economy (E) modes
Fluid Specs
Manual Transmission Fluid:
BMW MTF LT-2 or equivalent (e.g., Pentosin ATF 7100)
Automatic Transmission Fluid:
Dexron III or ZF Lifeguardfluid 5
📐 Dimensions
Exterior
Length:
4,433 mm (174.5 in)
Width:
1,711 mm (67.4 in)
Height:
1,393 mm (54.8 in)
Wheelbase:
2,700 mm (106.3 in)
Weights
Curb Weight Manual:
1,420 kg (3,130 lbs)
Curb Weight Automatic:
1,450 kg (3,197 lbs)
Gross Vehicle Weight Rating:
1,900 kg (4,189 lbs)
Towing Capacity:
Not Recommended/Specified by Manufacturer
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Likely 4-star (based on contemporary E36 testing)
NHTSA Frontal Impact Passenger:
Likely 4-star (based on contemporary E36 testing)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional ASC+T (Automatic Stability Control + Traction)
Passive Features
Airbags:
Driver and Passenger Frontal Airbags (SRS)
Seatbelts:
3-point front and rear seatbelts with pretensioners
Body Structure:
Integrated safety cage, crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM Cassette player with optional CD changer. Basic speaker system.
Climate Control:
Manual or optional Automatic Climate Control (ACC)
Driver Assistance
Cruise Control:
Standard electronic cruise control
Connectivity
Bluetooth:
Not available from factory
Usb:
Not available from factory
Lighting
Headlights:
Halogen Projector Headlights
🔧 Maintenance
Service Intervals
Oil Change Interval:
7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, whichever comes first (with synthetic oil)
Engine Air Filter:
Every 30,000 miles (48,000 km) or as needed based on conditions
Cabin Air Filter:
Every 15,000 miles (24,000 km) or 12 months
Spark Plugs:
Every 60,000 miles (96,000 km) (use premium long-life plugs like NGK BKR6EK or equivalent)
Coolant Flush:
Every 30,000 miles (48,000 km) or 24 months
Fluid Specifications
Brake Fluid:
DOT 4 Synthetic
Power Steering Fluid:
Pentosin CHF 11S or BMW P/N 81 22 9 407 455
Known Issues
Cooling System:
Plastic expansion tanks are prone to cracking; water pump failure, thermostat housing leaks.
Suspension:
Front control arm bushings (bushings), ball joints, and tie rod ends wear out, leading to steering wander.
Electrical:
ABS sensor failure, VANOS (Variable Valve Timing) solenoid issues, CCV (Crankcase Ventilation) system clogging.
Engine:
Oil filter housing gasket leaks, oil pan gasket leaks, some early M52 engines experienced cylinder wall scoring (less common on 2.8L).
Interior:
Headliner sagging, pixelated instrument cluster displays, HVAC blower motor resistor failure.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
'The Ultimate Driving Machine', emphasis on performance, engineering, and luxury.
Model Evolution
E36 Introduction:
The E36 generation was introduced in 1990 as a successor to the E30. The 328i model replaced the 325i in North America for the 1996 model year, but the M52 engine was introduced in Europe earlier.
E36 Body Styles:
Available as Sedan, Coupe, Convertible, Hatchback (318ti Compact), and Touring (Wagon).
Production
Production Period E36:
1990-2000
E36 Assembly Locations:
Germany (Munich, Dingolfing), Austria, South Africa, Mexico, USA (Spartanburg)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
E36 3 Series models frequently appeared on Car and Driver's 10Best list during its production run.
Consumer Reports Ratings:
Generally rated well for performance and handling, with common criticisms around reliability of certain electrical components and cooling system.
Certifications
Manufacturer Certification:
Built to BMW's rigorous internal quality and safety standards.
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