Manual Coverage
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Systems Covered
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Engine Mechanical:
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Detailed disassembly, inspection, and assembly of all internal engine components including cylinder head, block, crankshaft, connecting rods, pistons, camshafts, valves, and timing systems.
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Engine Electrical:
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Ignition system, fuel injection system (MPI), starter system, charging system (alternator), sensors, actuators, and engine control unit (ECU) diagnostics and testing.
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Transmission Manual:
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Clutch operation, transmission gear train, synchronizers, shift forks, and linkage adjustments and repairs.
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Transmission Automatic:
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Hydraulic control systems, torque converter, planetary gear sets, valve body, and electronic control unit (if applicable) diagnostics and overhaul.
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Drivetrain:
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Front-wheel drive axle shafts, CV joints, differential assembly, and wheel bearings.
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Brakes:
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Hydraulic system, front disc brakes (calipers, rotors, pads), rear drum brakes (shoes, drums, wheel cylinders), parking brake system, and ABS components (if equipped).
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Suspension Steering:
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Front McPherson struts, rear independent suspension, shock absorbers, springs, control arms, ball joints, tie rod ends, power steering system, and steering column.
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Electrical System:
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Battery, charging system, starting system, lighting (headlights, taillights, interior), instrumentation, fuses, relays, wiring diagrams for all circuits.
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HVAC:
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Air conditioning system (refrigerant, compressor, condenser, evaporator), heating system (heater core, blower motor), and climate control operation.
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Body Chassis:
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Body panel removal and installation, door mechanisms, window regulators, hood and trunk latches, interior trim, and chassis component identification.
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Emissions Control:
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Exhaust gas recirculation (EGR) system, catalytic converter, oxygen sensors, and evaporative emission control (EVAP) system.
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Procedures Included
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Scheduled Maintenance:
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Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, and tune-up procedures.
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Troubleshooting:
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Diagnostic charts and procedures for identifying and resolving common mechanical and electrical problems based on symptoms.
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Component Repair:
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Detailed step-by-step instructions for removing, repairing, and reinstalling all major vehicle components and systems.
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Diagnostic Testing:
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Testing procedures for sensors, actuators, ignition system components, fuel injectors, and electrical circuits using multimeters and diagnostic tools.
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Specifications Data:
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Torque specifications for bolts and fasteners, fluid capacities, electrical resistance values, and dimensional data for wear components.
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Technical Depth
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Depth:
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Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission overhauls.
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Maintenance
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Service Intervals
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Engine Oil Change:
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Every 5,000 miles or 6 months, whichever comes first.
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Air Filter Replacement:
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Every 15,000 miles or 12 months.
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Spark Plug Replacement:
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Every 30,000 miles.
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Timing Belt Replacement:
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Every 60,000 miles or 4 years (critical preventative maintenance).
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Fluid Specifications
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Engine Oil Type:
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API SG or SH, SAE 10W-30 (check manual for specific ambient temperature recommendations).
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Coolant Type:
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Ethylene glycol-based antifreeze, 50/50 mix with distilled water.
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Brake Fluid Type:
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DOT 3
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Transmission Fluid Manual:
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API GL-4, SAE 75W-90 or 80W-90 gear oil.
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Transmission Fluid Automatic:
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Dexron II or equivalent automatic transmission fluid.
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Known Issues
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Engine Mounts:
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Premature wear and cracking of engine mounts leading to vibration.
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Power Window Motors:
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Failure of power window regulator motors or switches.
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Idle Control Valve:
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Issues with the Idle Air Control (IAC) valve causing rough idling or stalling.
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Exhaust System:
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Corrosion and premature failure of the exhaust system components.
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