Mercedes Benz C-Class (W202) 1994 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: C-Class Chassis Code: W202 Model Year: 1994 👋 Introduction Market Position Vehicle Segment: Compact Executive Car (entry-level luxury). Competitive Analysis Key Competitors 1994: BMW 3 Series (E36), Audi A4 (B5), Lexus ES (V20), Volvo S40. Key Features Brand Reputation: Reputation for build quality, safety, and refined engineering. Design Philosophy: Understated elegance, focus on driver comfort and handling. Manual Value Proposition: Empowers owners and independent repair shops with factory-level diagnostic and repair information. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: Downloadable PDF Availability: Instant Download License: Lifetime Use Printability: Printable (single page or full manual) Device Compatibility: Multiple Computers, Tablets, Smartphones Platform Compatibility: Windows and macOS 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, component testing, timing, lubrication system, cooling system. Engine Management: Fuel injection systems (KE-Jetronic/LH-Jetronic variations), ignition systems, emission control systems, diagnostic procedures. Transmission Manual: Clutch system, gearbox overhaul, shift linkage, fluid specifications. Transmission Automatic: Transmission overhaul, hydraulic control, electronic control unit (ECU) diagnostics, fluid types and capacities. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, wheel alignment specifications. Steering: Power steering system, steering rack, pump, hoses, troubleshooting. Brakes: Front and rear brake systems (disc/disc, disc/drum), ABS (Anti-lock Braking System) operation and diagnosis, master cylinder, calipers, pads, rotors, fluid specifications. Electrical System: Battery, charging system (alternator), starting system, lighting, fuses, relays, wiring diagrams, component location. Body And Chassis: Body panels, doors, windows, locks, interior trim, structural components, rust prevention. Heating Ventilation Air Conditioning HVAC: HVAC system components, refrigerant handling, blower motor, climate control diagnostics. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections. Troubleshooting Diagnostics: Systematic diagnostic procedures for common and complex faults, fault code interpretation (where applicable). Major Repairs: Engine rebuilds, transmission overhauls, suspension and brake component replacements, electrical system repairs. Component Replacement: Step-by-step instructions for replacing individual parts and sub-assemblies. Electrical Component Testing: Testing of sensors, actuators, ignition coils, alternators, starter motors, etc. Wiring Diagram Interpretation: Detailed electrical schematics for troubleshooting and component identification. Technical Depth Completeness: Comprehensive, covering all repair, servicing, and troubleshooting procedures. Detail Level: Hundreds of pages with detailed photos and diagrams. Diagrams Illustrations: Highly detailed exploded diagrams and pictures. Professional Standards: Designed for professional mechanics and technicians. 📊 Manual Specifications File Format File Type: PDF Searchable: Likely searchable text (standard for professional PDF manuals). Print Quality Print Resolution: High resolution, suitable for clear printing of text and images. Binding Type Binding Format: Digital Download (No physical binding). Paper Type Paper Format: N/A (Digital format). ⚙️ Engine Specifications Primary Engine Engine Code Example: M111.920 (2.0L 4-cylinder) Engine Type Example: Inline-4 Cylinder, DOHC, 16 Valves Displacement Example: 1998 cc (2.0 Liters) Bore Stroke Example: 87.5 mm x 83.5 mm Horsepower Example: 136 PS (134 hp) @ 5500 rpm Torque Example: 190 Nm (140 lb-ft) @ 4000 rpm Fuel System Fuel Injection System: Electronic Fuel Injection (KE-Jetronic or LH-Jetronic depending on specific model/market) Recommended Fuel: Unleaded Premium Unleaded Gasoline (91+ Octane) Other Engines Available Engine Options: C220 (2.2L M111), C280 (2.8L M104), C36 AMG (3.6L M104). 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission (722.4) Features Automatic Transmission Features: Comfort and Sport modes (depending on specific model). Fluid Specifications Automatic Transmission Fluid Type: MB 236.1 / 236.3 specification Automatic Transmission Fluid (e.g., Dexron II). 📐 Dimensions Exterior Length: Approx. 4488 mm (176.7 in) Width: Approx. 1717 mm (67.6 in) Height: Approx. 1391 mm (54.8 in) Wheelbase: Approx. 2717 mm (107.0 in) Weights Curb Weight Example: Approx. 1350 kg (2976 lbs) for 2.0L Manual 🛡️ Safety Features Ratings Euroncap Rating: N/A (Vehicle predates formal Euro NCAP testing as we know it). Active Features ABS: Standard or optional depending on trim level; Anti-lock Braking System. Passive Features Airbags: Driver airbag standard; Passenger airbag optional. Seatbelts: Front and rear seat belts, pre-tensioners for front belts. 💡 Technology Features Infotainment Audio System: Factory radio/cassette player, optional CD player. Limited integration by modern standards. Driver Assistance Cruise Control: Available as an option. Traction Control: Optional ASR (Anti-Slip Regulation) on some models. Connectivity Connectivity Features: Basic at best; primarily focused on vehicle diagnostics and core functions. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first, under normal driving conditions. Major Service Interval: Often around 45,000 km (28,000 miles) or 36 months, including inspection of various systems, spark plugs, and drive belts. Fluid Specifications Engine Oil Specification: MB 229.1 specification SAE 5W-40 or 10W-40 synthetic or semi-synthetic engine oil. Coolant Specification: MB 325.0 specification Ethylene Glycol based coolant (e.g., Mercedes-Benz Concentrate Formula). Brake Fluid Specification: DOT 4 specification (MB 331.0). Known Issues Common Issue Wiring: Biodegradable wiring harness insulation can degrade over time, leading to electrical faults. Manual will detail...