🏷️ Basic Information Identification Make: Alfa Romeo Model: GTV & Spider Generation Chassis Code: 916 Codes Product Name: Alfa Romeo GTV & Spider 916 1995-2006 Workshop Service Repair Manual PDF 👋 Introduction Market Position Segment: Compact Sports Car / Grand Tourer Competitive Analysis Competitors: BMW Z3, Porsche Boxster (early models), Mercedes-Benz SLK, Toyota MR2 (Spyder), Mazda MX-5 Key Features Design Philosophy: Distinctive Italian styling, performance-oriented platform, driver-focused cockpit Body Styles: Coupe (GTV) and Convertible/Roadster (Spider) 📋 Manual Details Coverage Areas Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 Page Count Total Pages: 3050 Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel injection, ignition, cooling, lubrication, exhaust, emissions control Transmission Systems: Manual transmission, automatic transmission (if applicable for specific models within range), clutch system, drivetrain, driveshafts, differentials Suspension And Steering: Front suspension, rear suspension, shock absorbers, springs, control arms, steering rack, power steering system, wheel alignment Brakes: Brake system hydraulics, front and rear brakes, ABS (Anti-lock Braking System), brake fluid specifications, parking brake Electrical Systems: Battery, charging system, starting system, lighting, instrumentation, body electrical, power windows, central locking, ECU (Engine Control Unit), diagnostic trouble codes (DTCs) Body And Chassis: Body panels, doors, hood, trunk lid, interior trim, chassis structure, corrosion protection Climate Control: Air conditioning system, heating system, ventilation, cabin filter replacement Procedures Included Maintenance Procedures: Scheduled maintenance, fluid checks and changes, filter replacements, belt inspection and replacement, spark plug replacement, brake pad replacement Repair Procedures: Engine overhaul, transmission repair, suspension component replacement, brake caliper overhaul, electrical component diagnosis and repair, body panel repair Troubleshooting Guides: Diagnostic procedures for common faults, symptom-based troubleshooting, wiring diagrams for electrical systems, fault code interpretation Removal And Installation: Detailed step-by-step instructions for removing and installing all major components and sub-assemblies Adjustments: Engine idle speed adjustment, clutch adjustment, brake adjustment, headlight aiming Technical Depth Depth: Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed diagnostics and repair procedures. 📊 Manual Specifications File Format Readability: High-resolution PDF with searchable text (assuming OCR processing for scanned documents) Print Quality Printability: Fully printable, allowing for convenient use during repairs Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format, printable on any paper type) ⚙️ Engine Specifications Primary Engine Engine Variants: 2.0 TS (Twin Spark), 3.0 V6 12V, 3.0 V6 24V (Busso), 3.2 V6 24V (Busso) Performance Horsepower Range: 150 hp (2.0 TS) to 240 hp (3.2 V6 24V) Torque Range: 187 Nm (2.0 TS) to 289 Nm (3.2 V6 24V) Fuel System Fuel Delivery: Electronic Fuel Injection (MPI) Engine Management ECU Type: Bosch Motronic (various versions depending on engine and year) 🔧 Transmission Standard Manual Transmission: 5-speed manual (Getrag or Fiat/Alfa Romeo units), 6-speed manual (for later V6 models) Optional Automatic Transmission: 4-speed automatic (selespeed automatic for some V6 models) Features Differential: Open differential; optional limited-slip differential (LSD) on performance models 📐 Dimensions Exterior Length: Approx. 4.25 m (GTV) / 4.28 m (Spider) Width: Approx. 1.78 m Height: Approx. 1.34 m (GTV) / 1.35 m (Spider) Weights Curb Weight: Approx. 1350 kg - 1500 kg (depending on engine and body style) 🛡️ Safety Features Ratings Euro Ncap Rating: 3-star (early models), likely improved with later facelifts (specific rating may vary) Active Features ABS: Standard on most models; ABS with EBD (Electronic Brakeforce Distribution) on later models Traction Control: ASR (Anti-Slip Regulation) available on some models Passive Features Airbags: Driver and passenger airbags standard; side airbags available on later models 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD players, with optional premium sound systems (e.g., Bose). Driver Assistance Parking Sensors: Not commonly fitted on earlier models, but became available as an option or dealer fit on later versions. Connectivity Auxiliary Input: Limited on early models, some later variants may have had CD changers or basic aux inputs. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 km or 12 months, depending on engine and manufacturer recommendation. Timing Belt Replacement: Crucial for Twin Spark and V6 engines. Recommended every 60,000-100,000 km or 5-7 years. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil: Refer to manual for specific grades (e.g., Selenia KPE 5W-40 for TS, Selenia WR 5W-40 for V6). Check viscosity based on climate. Coolant: Paraflu UP (or equivalent Type 3) based on Italian standards, typically a 50/50 mix with distilled water. Brake Fluid: DOT 4 (or DOT 3 if specified for older models), always use fresh fluid for bleeding. Transmission Fluid: Refer to manual for specific manual gearbox oil (e.g., Tutela/Petronas Gearforce 75W-85) and automatic transmission fluid (ATF) specifications. Known Issues Engine 2 0 Ts: Balance shaft belt wear (critical, often overlooked), oil consumption, spark plug wear (Twin Spark system requires specific maintenance). V6...