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Land Rover Discovery 2 1995-2007 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Land Rover Model: Discovery 2 Model Code: L318 Generation: Second Generation Production Years Covered: 1995-2007 Codes Vin Code Start: SALL Vin Code End: SALL 👋 Introduction Market Position Vehicle Segment: Mid-size to large SUV, off-road focused Key Selling Points: Ruggedness, off-road capability, versatility, spacious interior, iconic British off-roader lineage Competitive Analysis Competitors 1995-2007: Jeep Cherokee (XJ/WJ), Toyota Land Cruiser Prado, Mitsubishi Pajero/Montero, Ford Explorer, Nissan Pathfinder Key Features Manual Value Proposition: Empowers owners and technicians with comprehensive, manufacturer-level repair and maintenance knowledge for cost savings and efficient upkeep. Manual Format Advantage: Instant downloadability and printability of specific sections offer convenience and cleanliness during repairs. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Secondary Coverage: Routine Maintenance, Troubleshooting, Overhaul Procedures Page Count Estimated Pages: Hundreds (Exact number not specified, but comprehensive in scope) Manual Type Type: Workshop Service Manual / Repair Manual / Factory Service Manual Language Language: English Format Format: PDF Delivery: Instant Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system, powertrain control modules (ECU/ECM) Drivetrain: Manual and automatic transmissions, transfer case, differentials (front and rear), driveshafts, CV joints, wheel hubs Suspension And Steering: Front and rear suspension (including air suspension systems if applicable), steering rack, power steering system, steering column Brakes: Brake system components (pads, discs, calipers, lines), ABS system, parking brake Electrical And Electronics: Battery, charging system, starting system, lighting system, instrumentation, interior and exterior electronics, body control modules, CAN bus system (if applicable) Body And Chassis: Body panels, doors, windows, locks, exterior trim, interior trim, chassis components, corrosion protection HVAC: Heating, Ventilation, and Air Conditioning system components and operation Safety Systems: Airbag system, seatbelt mechanisms Procedures Included Maintenance: Periodic maintenance charts, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication points Troubleshooting: Diagnostic procedures, fault code interpretation, common problem identification and solutions Repair: Step-by-step repair instructions for all major vehicle systems, component removal and installation Overhaul: Engine and transmission overhaul procedures, major component rebuilds Diagnostics: Detailed diagnostic flowcharts, testing procedures for various electrical and mechanical components Wiring Diagrams: Comprehensive wiring diagrams for all electrical systems Technical Depth Depth: Professional technician level, suitable for DIY enthusiasts with mechanical aptitude Detail Level: Detailed specifications, torque values, tolerances, component testing procedures 📊 Manual Specifications File Format Format: PDF Requirements: Adobe PDF Reader, WinRAR Print Quality Printable: Full Printable Zoom Capability: Zoom IN/OUT Enabled Binding Type Binding: Digital (PDF Download) Paper Type Paper Type: N/A (Digital Format) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options Diesel: 2.5L TD5 I5 Diesel (134-137 hp), 2.5L 300Tdi I4 Diesel (111 hp) Engine Options Petrol: 4.0L V8 Rover (182 hp), 4.6L V8 Rover (217 hp) Performance Typical Horsepower Range: 111 hp to 217 hp Typical Torque Range: 260 Nm to 400 Nm Fuel System Diesel Fuel System: Direct Injection, Turbocharged, Intercooled (TD5) Petrol Fuel System: Multi-point Fuel Injection (MPI) Engine Management Engine Control Unit: Lucas/Delphi Diesel, Bosch/Lucas Petrol Cooling System Coolant Type: Antifreeze/Coolant (typically ethylene glycol based, consult manual for specific type and ratio) 🔧 Transmission Standard Manual Transmission: 5-speed manual (e.g., R380) Optional Automatic Transmission: 4-speed automatic (e.g., ZF 4HP22) Features Transfer Case: Permanent Four-Wheel Drive with lockable center differential Gear Ratios: Specific ratios detailed within the manual Transmission Fluid Automatic Transmission Fluid Type: Dexron III/Mercon (or equivalent, consult manual for specific OEM recommendation) Manual Transmission Fluid Type: API GL-4 or GL-5, SAE 75W-90 (or specific viscosity recommended in manual) 📐 Dimensions Exterior Length: Approx. 4700-4780 mm (depending on year/trim) Width: Approx. 1800-1815 mm Height: Approx. 1900-1950 mm Wheelbase: Approx. 2540 mm Weights Curb Weight: Approx. 2000-2200 kg (depending on engine/configuration) Gross Vehicle Weight Rating: Approx. 2800-3000 kg Cargo Cargo Volume: Substantial, with rear seats folded for significant load space. Specific liters not provided. 🛡️ Safety Features Ratings Crash Test Data: Limited specific official ratings due to era and market; generally considered robust construction but outdated by modern standards. Active Features Traction Control: Optional or standard on later models (e.g., ETC - Electronic Traction Control) Hill Descent Control: Optional or standard on later models (HDC) Passive Features Airbags: Driver and passenger airbags standard on most models; side airbags optional on some later trims. Body Structure: Body-on-frame construction, renowned for off-road durability. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette/CD players, optional premium sound systems. Basic functionality by modern standards. Navigation: Optional GPS navigation system available on some higher trims, typically an older monochrome CRT or LCD unit. Driver Assistance Cruise Control: Available as an option or standard on higher trims. Parking Sensors: Rear parking sensors introduced on later models. Connectivity Infotainment Connectivity: Limited to basic audio inputs (e.g., auxiliary jack on later models or aftermarket additions). 🔧 Maintenance Service Intervals Engine Oil Change: Typically...
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Land Rover Discovery 2 1995-2007 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Land Rover
Model:
Discovery 2
Model Code:
L318
Generation:
Second Generation
Production Years Covered:
1995-2007
Codes
Vin Code Start:
SALL
Vin Code End:
SALL
👋 Introduction
Market Position
Vehicle Segment:
Mid-size to large SUV, off-road focused
Key Selling Points:
Ruggedness, off-road capability, versatility, spacious interior, iconic British off-roader lineage
Competitive Analysis
Competitors 1995-2007:
Jeep Cherokee (XJ/WJ), Toyota Land Cruiser Prado, Mitsubishi Pajero/Montero, Ford Explorer, Nissan Pathfinder
Key Features
Manual Value Proposition:
Empowers owners and technicians with comprehensive, manufacturer-level repair and maintenance knowledge for cost savings and efficient upkeep.
Manual Format Advantage:
Instant downloadability and printability of specific sections offer convenience and cleanliness during repairs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Secondary Coverage:
Routine Maintenance, Troubleshooting, Overhaul Procedures
Page Count
Estimated Pages:
Hundreds (Exact number not specified, but comprehensive in scope)
Manual Type
Type:
Workshop Service Manual / Repair Manual / Factory Service Manual
Language
Language:
English
Format
Format:
PDF
Delivery:
Instant Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system, powertrain control modules (ECU/ECM)
Drivetrain:
Manual and automatic transmissions, transfer case, differentials (front and rear), driveshafts, CV joints, wheel hubs
Suspension And Steering:
Front and rear suspension (including air suspension systems if applicable), steering rack, power steering system, steering column
Brakes:
Brake system components (pads, discs, calipers, lines), ABS system, parking brake
Electrical And Electronics:
Battery, charging system, starting system, lighting system, instrumentation, interior and exterior electronics, body control modules, CAN bus system (if applicable)
Body And Chassis:
Body panels, doors, windows, locks, exterior trim, interior trim, chassis components, corrosion protection
HVAC:
Heating, Ventilation, and Air Conditioning system components and operation
Safety Systems:
Airbag system, seatbelt mechanisms
Procedures Included
Maintenance:
Periodic maintenance charts, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, lubrication points
Troubleshooting:
Diagnostic procedures, fault code interpretation, common problem identification and solutions
Repair:
Step-by-step repair instructions for all major vehicle systems, component removal and installation
Overhaul:
Engine and transmission overhaul procedures, major component rebuilds
Diagnostics:
Detailed diagnostic flowcharts, testing procedures for various electrical and mechanical components
Wiring Diagrams:
Comprehensive wiring diagrams for all electrical systems
Technical Depth
Depth:
Professional technician level, suitable for DIY enthusiasts with mechanical aptitude
Detail Level:
Detailed specifications, torque values, tolerances, component testing procedures
📊 Manual Specifications
File Format
Format:
PDF
Requirements:
Adobe PDF Reader, WinRAR
Print Quality
Printable:
Full Printable
Zoom Capability:
Zoom IN/OUT Enabled
Binding Type
Binding:
Digital (PDF Download)
Paper Type
Paper Type:
N/A (Digital Format)
Compatibility
Operating Systems:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options Diesel:
2.5L TD5 I5 Diesel (134-137 hp), 2.5L 300Tdi I4 Diesel (111 hp)
Engine Options Petrol:
4.0L V8 Rover (182 hp), 4.6L V8 Rover (217 hp)
Performance
Typical Horsepower Range:
111 hp to 217 hp
Typical Torque Range:
260 Nm to 400 Nm
Fuel System
Diesel Fuel System:
Direct Injection, Turbocharged, Intercooled (TD5)
Petrol Fuel System:
Multi-point Fuel Injection (MPI)
Engine Management
Engine Control Unit:
Lucas/Delphi Diesel, Bosch/Lucas Petrol
Cooling System
Coolant Type:
Antifreeze/Coolant (typically ethylene glycol based, consult manual for specific type and ratio)
🔧 Transmission
Standard
Manual Transmission:
5-speed manual (e.g., R380)
Optional
Automatic Transmission:
4-speed automatic (e.g., ZF 4HP22)
Features
Transfer Case:
Permanent Four-Wheel Drive with lockable center differential
Gear Ratios:
Specific ratios detailed within the manual
Transmission Fluid
Automatic Transmission Fluid Type:
Dexron III/Mercon (or equivalent, consult manual for specific OEM recommendation)
Manual Transmission Fluid Type:
API GL-4 or GL-5, SAE 75W-90 (or specific viscosity recommended in manual)
📐 Dimensions
Exterior
Length:
Approx. 4700-4780 mm (depending on year/trim)
Width:
Approx. 1800-1815 mm
Height:
Approx. 1900-1950 mm
Wheelbase:
Approx. 2540 mm
Weights
Curb Weight:
Approx. 2000-2200 kg (depending on engine/configuration)
Gross Vehicle Weight Rating:
Approx. 2800-3000 kg
Cargo
Cargo Volume:
Substantial, with rear seats folded for significant load space. Specific liters not provided.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited specific official ratings due to era and market; generally considered robust construction but outdated by modern standards.
Active Features
Traction Control:
Optional or standard on later models (e.g., ETC - Electronic Traction Control)
Hill Descent Control:
Optional or standard on later models (HDC)
Passive Features
Airbags:
Driver and passenger airbags standard on most models; side airbags optional on some later trims.
Body Structure:
Body-on-frame construction, renowned for off-road durability.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette/CD players, optional premium sound systems. Basic functionality by modern standards.
Navigation:
Optional GPS navigation system available on some higher trims, typically an older monochrome CRT or LCD unit.
Driver Assistance
Cruise Control:
Available as an option or standard on higher trims.
Parking Sensors:
Rear parking sensors introduced on later models.
Connectivity
Infotainment Connectivity:
Limited to basic audio inputs (e.g., auxiliary jack on later models or aftermarket additions).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 10,000 miles or 12 months (consult manual for specific engine type and operating conditions).
Transmission Fluid Change:
Automatic: 50,000-70,000 miles; Manual: Consult manual for recommendations, often longer intervals.
Timing Belt Or Chain:
TD5 and V8 engines utilize timing chains. 300Tdi uses a timing belt, typically replaced at 60,000-80,000 miles or 5 years.
Fluid Specifications
Engine Oil Viscosity:
Varies by engine and climate. Common examples: 5W-40, 10W-40, 15W-40 for diesel; 10W-40, 10W-30 for petrol V8. Consult manual for exact specifications.
Coolant Capacity:
Approximately 10-12 liters (consult manual for exact capacity).
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific recommendation)
Known Issues
Td5 Engine:
Injector harness issues, head gasket leaks, oil leaks from rocker cover, crank angle sensor failures, viscous fan clutch.
V8 Engine:
Head gasket leaks, oil cooler leaks, cylinder liner protrusion issues (early models), ignition coil failures.
Suspension And Chassis:
Discovery 2 is known for its ACE system (prone to leaks or pump failure), SLS (prone to leaks from airbags), Active Cornering Enhancement (ACE) hydraulic fluid leaks, and potential for chassis corrosion in certain climates.
Electronics:
Body Control Module (BCM) issues, alarm system gremlins, central locking problems, various sensor failures.
📚 Vehicle History
Brand Heritage
Land Rover Legacy:
Rooted in Land Rover's long history of producing capable off-road vehicles, building on the Series I, II, III, and Defender.
Model Evolution
Discovery 1 To 2:
The Discovery 2 represented a significant update to the original Discovery I, incorporating improved engines (especially the TD5), enhanced safety, and more modern features while retaining its core off-road prowess.
Discovery 2 Updates:
Key updates included the introduction of the TD5 engine, revised suspension (Active Cornering Enhancement - ACE, and Self-Levelling Suspension - SLS), and a modernized interior and exterior styling.
Production
Manufacturing Location:
Solihull, England
🏆 Awards & Recognition
Recognitions
Off Road Awards:
The Land Rover Discovery lineage is consistently recognized for its off-road prowess and capability, often favored by off-road enthusiasts and adventurers.
Ratings
Reliability Perception:
Historically perceived as having average to below-average reliability compared to Japanese competitors, often due to complex electronics and specific known issues. However, well-maintained examples remain very capable.
Certifications
Manual Provider Quality:
Implied to be manufacturer-provided or derived, ensuring accuracy and completeness for professional use.
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