Chrysler Grand Voyager 1996 1997 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Chrysler Model: Grand Voyager Generation: GS (Second Generation) Model Years Covered: 1996, 1997 Codes Platform Code: NS/GS (Chrysler Minivan Platform) 👋 Introduction Market Position Vehicle Type: Minivan Target Audience Manual: Mechanics and DIY owners Competitive Analysis Primary Competitors Era: Dodge Caravan/Plymouth Voyager, Ford Windstar, Chevrolet Venture Key Features Vehicle Seating Capacity: Configurable (typically 7-8 passengers) Key Features Manual Ease Of Use: Designed for simple explanations, easy to read Completeness: 100% complete and intact, no missing pages/sections 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Page Count: 2267 Format: PDF Download Type: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (including disassembly, assembly, inspection, and repair) Engine Control System ECM: Yes (diagnostics, testing, and adjustments) Fuel System: Yes (fuel injection, pump, lines, filter, tank) Cooling System: Yes (radiator, fan, thermostat, water pump) Ignition System: Yes (spark plugs, coils, ignition control) Exhaust System: Yes (manifold, catalytic converter, muffler) Transmission Automatic: Yes (repair, adjustment, overhaul, fluid) Drivetrain Axles Cv Joints: Yes (removal, installation, inspection) Suspension Front: Yes (struts, control arms, ball joints, bushings) Suspension Rear: Yes (shocks, springs, trailing arms) Steering System: Yes (power steering, column, rack and pinion) Braking System: Yes (discs, pads, calipers, lines, ABS) Anti-Lock Braking System ABS: Yes (components, diagnosis, repair) Body Exterior: Yes (panels, doors, bumpers, glass, trim) Body Interior: Yes (seats, trim panels, headliner, dashboard) HVAC System: Yes (heating, ventilation, air conditioning) Electrical System Battery Charging: Yes (alternator, battery, wiring) Electrical System Lighting: Yes (headlights, taillights, interior lights) Electrical System Instruments Gauges: Yes (instrument cluster, warning lights) Electrical System Wiper Washer: Yes (motors, linkages, fluid system) Electrical System Power Windows Locks: Yes (motors, switches, mechanisms) Electrical System Audio Visual Systems: Yes (radio, speakers, potential entertainment systems) Airbags Srs: Yes (components, diagnosis, precautions) Cruise Control: Yes (components, testing, repair) Procedures Included Routine Maintenance: Yes (oil changes, filter replacements, fluid checks) Troubleshooting: Yes (diagnostic charts, common problems, fault finding) Disassembly And Assembly: Yes (comprehensive step-by-step for all major components) Inspection And Testing: Yes (component testing, system checks, diagnostic procedures) Adjustment And Calibration: Yes (valve adjustments, throttle body cleaning, sensor calibration) Removal And Installation: Yes (detailed procedures for component replacement) Component Rebuilds: Yes (implied for major components like engines and transmissions) Wiring Diagrams: Yes (essential for electrical troubleshooting) Technical Depth Depth Of Coverage: Comprehensive (bumper-to-bumper, from basic maintenance to complex repairs) Illustrations Diagrams: Yes (pictorial diagrams, exploded views, drawings, photos) Special Tools: Yes (reference to specific service tool numbers and usage) Technical Specifications: Yes (tightening torques, wear limits, fluid capacities, adjustment values) 📊 Manual Specifications File Format File Format: PDF Compatibility: Windows, Mac, Linux OS Required Software: Adobe Reader Print Quality Printable: Yes (all pages printable) Zoom Capability: Yes Binding Type Binding Type: Digital (PDF Download) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.0L V6 SOHC (Mitsubishi 6G72) Engine Option 2: 3.3L V6 OHV (Chrysler EDB/EDZ) Engine Option 3: 3.8L V6 OHV (Chrysler EGH) Performance Horsepower 3.0L: ~150 hp Torque 3.0L: ~170 lb-ft Horsepower 3.3L: ~158 hp Torque 3.3L: ~200 lb-ft Horsepower 3.8L: ~180 hp Torque 3.8L: ~235 lb-ft Fuel System Fuel Injection Type: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Transmission Type: 4-speed Automatic (e.g., 41TE/42LE) Optional Optional Transmission: N/A (primarily automatic for this generation) Features Transmission Control: Electronic transmission control 📐 Dimensions Exterior Wheelbase: Approx. 119.3 inches Length: Approx. 190.8 - 193.4 inches (depending on configuration) Width: Approx. 72.1 inches Height: Approx. 68.4 inches Weights Curb Weight: Approx. 4,000 - 4,300 lbs (depending on engine and options) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating Driver: 4/5 Stars (for specific model year testing) NHTSA Frontal Crash Rating Passenger: 4/5 Stars (for specific model year testing) Active Features ABS: Standard on most models Traction Control: Optional on some models Passive Features Airbags: Driver and passenger front airbags Seat Belts: Three-point seat belts for all seating positions 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with cassette and optional CD player Speaker Configuration: Typically 4 to 6 speakers Driver Assistance Cruise Control: Available as an option Connectivity Oem Connectivity: Limited to basic audio system functions 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual, typically 3,000-7,500 miles or 3-6 months Transmission Fluid Change Interval: Refer to manual, often 30,000-60,000 miles Spark Plug Replacement Interval: Refer to manual, varies by engine (e.g., 30,000-100,000 miles) Fluid Specifications Engine Oil Type: Refer to manual for specific viscosity (e.g., SAE 5W-30) Transmission Fluid Type: ATF+3 (Mopar) Coolant Type: Ethylene Glycol based coolant (Mopar Antifreeze/Coolant) Known Issues Common Issue Transmission Slipping: Common in higher mileage units, often related to fluid and filter changes or internal wear. Common Issue Heater Core: Leaking heater cores are a recurring problem due to their location. Common Issue Power Window Motors: Failure of power window motors and regulators. Common...
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