SUBARU IMPREZA 1996-2001 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Generation Generation Code: GF/GM/GC Generation Years: 1992-2000 (First Generation), 2000-2007 (Second Generation - Overlap with manual coverage) Codes Platform: Subaru Global Platform (predecessor), Subaru's first dedicated platform in this era 👋 Introduction Market Position Vehicle Segment: Compact car, known for its rally heritage and standard All-Wheel Drive (AWD) across most trims. Target Audience: Enthusiasts, DIY mechanics, and professional technicians working on Subaru Impreza models from this era. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Mitsubishi Lancer, Mazda3, Ford Focus. Unique Selling Proposition: Standard Symmetrical All-Wheel Drive (AWD), robust chassis, potent turbocharged engines in performance variants (WRX). Key Features Standard AWD: Subaru's signature Symmetrical All-Wheel Drive provides enhanced traction and stability in various driving conditions, a key differentiator. Performance Variants: The inclusion of WRX (World Rally eXperimental) models with turbocharged engines and performance enhancements makes this manual highly valuable for enthusiasts. Durability: Generally known for robust mechanicals, especially the AWD system and Boxer engine, when properly maintained. 📋 Manual Details Coverage Areas Covered Regions: Global markets, with a focus on North American specifications relevant to the specified years. Supported Languages: English Page Count Estimated Page Count: 1000+ Manual Type Type: Full Service & Repair Manual Format Format Type: Digital (Likely PDF, based on description) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, fuel delivery, ignition, cooling, lubrication, exhaust, emissions control (ECU diagnostics, sensor locations). Drivetrain Systems: All-Wheel Drive (AWD) system (Active AWD, VTD, DCCD where applicable), manual and automatic transmissions, differentials, driveshafts, CV joints. Chassis Systems: Suspension (front struts, rear multi-link), steering (power steering system, rack and pinion), brakes (ABS, disc/drum configurations), wheels and tires. Electrical Systems: Wiring diagrams, lighting, charging system (alternator, battery), starting system, fuses, relays, instrument cluster, body control modules, power accessories. Body And Interior: Body panel removal and installation, door mechanisms, glass replacement, seat adjustments, interior trim removal, climate control system (HVAC). Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, air filter servicing, brake pad replacement, belt inspection and replacement. Diagnostic Procedures: Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs) interpretation, sensor testing, component testing. Repair Procedures: Engine component removal and installation (e.g., heads, pistons, crankshaft), transmission overhaul, brake caliper rebuilding, suspension component replacement, electrical component repair. Special Procedures: Timing belt replacement (critical for EJ engines), head gasket repair, AWD system servicing, clutch replacement, AWD system calibration. Technical Depth Depth Level: Comprehensive, covering everything from basic scheduled maintenance to full engine and transmission rebuilds. Includes torque specifications, diagnostic flowcharts, and component tolerances. 📊 Manual Specifications File Format Digital Format: Likely PDF (Searchable text, bookmark navigation, high-resolution images) Print Quality Print Recommendation: High-quality printing recommended for clarity of diagrams and illustrations. Page count suggests substantial material. Binding Type Physical Binding: N/A (Digital Format), but if printed, would typically be comb-bound or perfect-bound for workshop use. Paper Type Physical Paper: N/A (Digital Format), but professional manuals typically use durable, coated paper for longevity in workshop environments. ⚙️ Engine Specifications Primary Engine Engine Family: Subaru EJ Series Boxer Engine Common Engine Variants Covered: EJ16, EJ18, EJ20 (NA and Turbocharged), EJ22, EJ25 (NA and Turbocharged). Performance Naturally Aspirated Power Range: Approximately 100-165 hp depending on displacement and specific model. Turbocharged Power Range: Approximately 210-230 hp for WRX models of this era. Torque Range: Varies significantly by engine, from around 100 lb-ft for smaller NA engines to over 250 lb-ft for turbo variants. Fuel System Fuel Delivery Type: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (Premium unleaded recommended for turbo models). Ignition System: Distributorless Ignition System (DIS) or Coil-on-Plug (COP) depending on specific model year and engine. 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission (with AWD) Optional Transmission Type Optional: 4-speed Automatic Transmission (with AWD) Features AWD Systems: Viscous coupling center differential (VC-CD), Driver Controlled Center Differential (DCCD) on some performance models. Clutch Type: Dry single-plate clutch (for manual transmissions) 📐 Dimensions Exterior Body Styles: 2-door Coupe, 4-door Sedan, 5-door Wagon/Hatchback. Wheelbase Range: Approximately 2505-2515 mm (98.6-99.0 inches) Overall Length Range: Approximately 4340-4420 mm (170.9-174.0 inches) Overall Width Range: Approximately 1690-1730 mm (66.5-68.1 inches) Overall Height Range: Approximately 1445-1485 mm (56.9-58.5 inches) Weights Curb Weight Range: Approximately 1200-1500 kg (2645-3307 lbs) Gross Vehicle Weight Rating Gvwr: Typically around 1800-1900 kg (3968-4189 lbs) 🛡️ Safety Features Ratings NHTSA Ratings Era: Ratings vary by year and specific crash test. Likely received 4-star ratings in frontal impacts for many models of this era, but specific data should be verified. Active Features Active Safety Standard: Anti-lock Braking System (ABS) available on many trims, standard on performance models. Active Safety Optional: Traction Control System (TCS) on some later or higher trims. Passive Features Passive Safety Features: Driver and front passenger airbags, front and rear crumple zones, side-impact door beams, three-point seat belts with pretensioners. 💡 Technology...

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Sku: 443768

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Tags: 1996 1997 1998 1999 2000 2001 Car Cars IMPREZA Misc Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Impreza

Generation

Generation Code:

GF/GM/GC

Generation Years:

1992-2000 (First Generation), 2000-2007 (Second Generation - Overlap with manual coverage)

Codes

Platform:

Subaru Global Platform (predecessor), Subaru's first dedicated platform in this era

👋 Introduction

Market Position

Vehicle Segment:

Compact car, known for its rally heritage and standard All-Wheel Drive (AWD) across most trims.

Target Audience:

Enthusiasts, DIY mechanics, and professional technicians working on Subaru Impreza models from this era.

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Mitsubishi Lancer, Mazda3, Ford Focus.

Unique Selling Proposition:

Standard Symmetrical All-Wheel Drive (AWD), robust chassis, potent turbocharged engines in performance variants (WRX).

Key Features

Standard AWD:

Subaru's signature Symmetrical All-Wheel Drive provides enhanced traction and stability in various driving conditions, a key differentiator.

Performance Variants:

The inclusion of WRX (World Rally eXperimental) models with turbocharged engines and performance enhancements makes this manual highly valuable for enthusiasts.

Durability:

Generally known for robust mechanicals, especially the AWD system and Boxer engine, when properly maintained.

📋 Manual Details

Coverage Areas

Covered Regions:

Global markets, with a focus on North American specifications relevant to the specified years.

Supported Languages:

English

Page Count

Estimated Page Count:

1000+

Manual Type

Type:

Full Service & Repair Manual

Format

Format Type:

Digital (Likely PDF, based on description)

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanicals, fuel delivery, ignition, cooling, lubrication, exhaust, emissions control (ECU diagnostics, sensor locations).

Drivetrain Systems:

All-Wheel Drive (AWD) system (Active AWD, VTD, DCCD where applicable), manual and automatic transmissions, differentials, driveshafts, CV joints.

Chassis Systems:

Suspension (front struts, rear multi-link), steering (power steering system, rack and pinion), brakes (ABS, disc/drum configurations), wheels and tires.

Electrical Systems:

Wiring diagrams, lighting, charging system (alternator, battery), starting system, fuses, relays, instrument cluster, body control modules, power accessories.

Body And Interior:

Body panel removal and installation, door mechanisms, glass replacement, seat adjustments, interior trim removal, climate control system (HVAC).

Procedures Included

Maintenance Procedures:

Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, air filter servicing, brake pad replacement, belt inspection and replacement.

Diagnostic Procedures:

Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs) interpretation, sensor testing, component testing.

Repair Procedures:

Engine component removal and installation (e.g., heads, pistons, crankshaft), transmission overhaul, brake caliper rebuilding, suspension component replacement, electrical component repair.

Special Procedures:

Timing belt replacement (critical for EJ engines), head gasket repair, AWD system servicing, clutch replacement, AWD system calibration.

Technical Depth

Depth Level:

Comprehensive, covering everything from basic scheduled maintenance to full engine and transmission rebuilds. Includes torque specifications, diagnostic flowcharts, and component tolerances.

📊 Manual Specifications

File Format

Digital Format:

Likely PDF (Searchable text, bookmark navigation, high-resolution images)

Print Quality

Print Recommendation:

High-quality printing recommended for clarity of diagrams and illustrations. Page count suggests substantial material.

Binding Type

Physical Binding:

N/A (Digital Format), but if printed, would typically be comb-bound or perfect-bound for workshop use.

Paper Type

Physical Paper:

N/A (Digital Format), but professional manuals typically use durable, coated paper for longevity in workshop environments.

⚙️ Engine Specifications

Primary Engine

Engine Family:

Subaru EJ Series Boxer Engine

Common Engine Variants Covered:

EJ16, EJ18, EJ20 (NA and Turbocharged), EJ22, EJ25 (NA and Turbocharged).

Performance

Naturally Aspirated Power Range:

Approximately 100-165 hp depending on displacement and specific model.

Turbocharged Power Range:

Approximately 210-230 hp for WRX models of this era.

Torque Range:

Varies significantly by engine, from around 100 lb-ft for smaller NA engines to over 250 lb-ft for turbo variants.

Fuel System

Fuel Delivery Type:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded gasoline (Premium unleaded recommended for turbo models).

Ignition System:

Distributorless Ignition System (DIS) or Coil-on-Plug (COP) depending on specific model year and engine.

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission (with AWD)

Optional

Transmission Type Optional:

4-speed Automatic Transmission (with AWD)

Features

AWD Systems:

Viscous coupling center differential (VC-CD), Driver Controlled Center Differential (DCCD) on some performance models.

Clutch Type:

Dry single-plate clutch (for manual transmissions)

📐 Dimensions

Exterior

Body Styles:

2-door Coupe, 4-door Sedan, 5-door Wagon/Hatchback.

Wheelbase Range:

Approximately 2505-2515 mm (98.6-99.0 inches)

Overall Length Range:

Approximately 4340-4420 mm (170.9-174.0 inches)

Overall Width Range:

Approximately 1690-1730 mm (66.5-68.1 inches)

Overall Height Range:

Approximately 1445-1485 mm (56.9-58.5 inches)

Weights

Curb Weight Range:

Approximately 1200-1500 kg (2645-3307 lbs)

Gross Vehicle Weight Rating Gvwr:

Typically around 1800-1900 kg (3968-4189 lbs)

🛡️ Safety Features

Ratings

NHTSA Ratings Era:

Ratings vary by year and specific crash test. Likely received 4-star ratings in frontal impacts for many models of this era, but specific data should be verified.

Active Features

Active Safety Standard:

Anti-lock Braking System (ABS) available on many trims, standard on performance models.

Active Safety Optional:

Traction Control System (TCS) on some later or higher trims.

Passive Features

Passive Safety Features:

Driver and front passenger airbags, front and rear crumple zones, side-impact door beams, three-point seat belts with pretensioners.

💡 Technology Features

Infotainment

Infotainment System:

Basic factory-installed radio/cassette player or CD player. Limited functionality by modern standards. Manual covers removal, installation, and basic troubleshooting of these units.

Driver Assistance

Driver Assistance Features:

Limited to ABS and optional TCS. No advanced electronic driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist.

Connectivity

Connectivity Features:

Basic, primarily through auxiliary inputs if available on later models or aftermarket installations. No Bluetooth or smartphone integration from the factory.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 3,000-7,500 miles (5,000-12,000 km) or 6-12 months, depending on driving conditions and oil type used. Turbocharged models may require more frequent changes.

Timing Belt Replacement Interval:

Crucial service. Typically 60,000-105,000 miles (96,000-168,000 km) or 7-10 years for EJ engines. Consult manual for exact interval and recommended replacement of water pump and tensioners simultaneously.

Spark Plug Replacement Interval:

Platinum-tipped plugs: 60,000-100,000 miles. Standard plugs: 30,000 miles. Refer to specific engine and plug type.

Fluid Specifications

Engine Oil Specification:

SAE 5W-30 or 10W-30 for naturally aspirated models; SAE 5W-30 or 5W-40 (synthetic) for turbocharged models. API Service SN or higher. Always consult manual for exact specification.

Coolant Specification:

Subaru Super Coolant (Blue) or equivalent. A 50/50 mix of ethylene glycol and distilled water is standard. Check manual for specific type and capacity.

Transmission Fluid Manual:

API GL-4 or GL-5 gear oil, viscosity typically 75W-90.

Transmission Fluid Automatic:

Subaru ATF HP (High Performance) or equivalent. Check manual for specific type and capacity.

Brake Fluid Specification:

DOT 3 or DOT 4 brake fluid.

Known Issues

Head Gasket Failure:

A common issue on EJ25 engines of this era, particularly the Phase 1 DOHC EJ25D. Symptoms include coolant leaks externally or internally, oil in coolant, or white smoke from exhaust. Manual will detail diagnosis and repair procedures.

Oil Leaks:

Can occur from valve cover gaskets, oil pan gaskets, and crank seals due to age and heat cycles. Manual provides replacement procedures.

Turbocharger Issues:

On WRX models, turbocharger failure can occur from lack of oil changes, clogged oil feed lines, or extreme heat. Manual details turbo inspection and replacement.

Suspension Wear:

Worn strut mounts, ball joints, and bushings are common due to mileage and road conditions. Manual covers component testing and replacement.

📚 Vehicle History

Brand Heritage

Subaru Heritage:

Subaru, a division of Subaru Corporation (formerly Fuji Heavy Industries), has a long history of producing distinctive vehicles, particularly known for its horizontally opposed 'Boxer' engines and Symmetrical All-Wheel Drive systems, often associated with rally racing success.

Model Evolution

Impreza Introduction:

The Impreza was introduced globally in 1992 as a replacement for the Subaru Leone. It quickly gained a reputation for its sporty handling and AWD capabilities, especially with the launch of the WRX variant.

1996-2001 Generation Changes:

This period covers the latter half of the first generation (GF/GM/GC). Key updates included styling refreshes, engine upgrades, and the introduction of the potent WRX STI models in some markets. The second generation (GD/GG) began production in late 2000, so the manual may cover early models of the second generation as well.

Production

Production Locations:

Primarily manufactured in Japan (Gunma Prefecture). Some assembly may have occurred in other global locations.

Production Years Covered:

1996, 1997, 1998, 1999, 2000, 2001.

🏆 Awards & Recognition

Recognitions

Rally Heritage Recognition:

The Subaru Impreza WRX lineage is famously recognized for its success in the World Rally Championship (WRC), winning multiple driver's and manufacturer's championships. This manual provides the technical foundation for understanding these performance-oriented models.

Ratings

IIHS Top Safety Picks Era:

While specific Top Safety Pick awards for this exact generation are less common than for newer models, the Impreza generally performed well for its class, especially those equipped with AWD and ABS.

Certifications

Emissions Certifications:

Covered in the manual are procedures for diagnosing and maintaining emissions control systems to meet various regional standards (e.g., EPA in the US).