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Subaru Impreza 1996-2001 Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Impreza Model Generations Covered: First Generation (GC/GF/GM) Years Covered: 1996, 1997, 1998, 1999, 2000, 2001 Codes Chassis Codes: GC (Sedan), GF (Wagon), GM (Coupe) 👋 Introduction Market Position Vehicle Segment: Compact/Subcompact Car, Rally-inspired Performance Car Competitive Analysis Key Competitors: Mitsubishi Lancer, Honda Civic, Toyota Corolla, Ford Focus, Mazda Protegé Key Features Defining Characteristics: Symmetrical All-Wheel Drive (standard on most trims), turbocharged 'WRX' variants, practical hatchback and sedan body styles, good value for performance Manual Value Proposition Target Audience: Enthusiast owners, independent repair shops, home mechanics seeking detailed technical guidance 📋 Manual Details Coverage Areas Primary Regions Of Coverage: North America, Europe, Australia (based on typical factory manual distribution) Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: Digital (Likely PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, lubrication, cooling, fuel delivery, ignition, emissions, engine control (ECU/ECM), turbocharging (where applicable) Drivetrain Systems: Manual transmission, automatic transmission, all-wheel drive (AWD) system, differentials (front, rear, center), driveshafts, CV joints Suspension Steering: Front suspension (MacPherson struts), rear suspension (multi-link), steering system (power steering, steering column, linkage), wheel alignment specifications Braking System: Front disc brakes, rear disc brakes (or drums on some base models), anti-lock braking system (ABS), brake hydraulic system, parking brake Electrical System: Battery, charging system (alternator), starting system, lighting system, fuses, relays, wiring diagrams, body control modules, instrument cluster HVAC System: Heating, ventilation, and air conditioning (HVAC) system components and diagnosis Body Chassis: Body panels, doors, windows, glass, interior trim, exterior trim, frame/unibody construction, corrosion protection Wheel Tire Specifications: Wheel sizes (e.g., 15-inch, 16-inch), tire sizes (e.g., 185/70R14, 195/60R15, 205/50R16), bolt pattern (5x100mm), offset specifications. Procedures Included Maintenance Procedures: Oil changes, filter replacements (oil, air, fuel), spark plug service, coolant flush, brake fluid flush, transmission fluid service, differential fluid service, belt replacement Diagnostic Procedures: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) and their meaning, on-board diagnostics (OBD-II) procedures Repair Procedures: Engine overhaul, transmission overhaul, clutch replacement, suspension component replacement, brake caliper rebuild, alternator replacement, starter replacement, body panel repair Component Overhaul: Detailed instructions for disassembling, inspecting, repairing, and reassembling major components (engine, transmission, differentials) Wiring Diagrams: Comprehensive electrical wiring schematics for all vehicle systems Emissions System Service: Diagnosis and repair of emissions control systems, catalytic converter, oxygen sensors, EVAP system. Technical Depth Depth Of Information: Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts Diagnostic Capabilities: Advanced diagnostic procedures, including specific test procedures and expected readings Specification Detail: Detailed torque specifications, clearances, fluid capacities, electrical specifications, and dimensional data 📊 Manual Specifications File Format Digital Format Details: Searchable text, printable pages, hyperlinked sections (typical for good quality PDFs) Print Quality Digital Quality: High-resolution scans or native digital format ensuring clarity of text and diagrams Binding Type Binding Type For Digital: N/A (Digital Format) Paper Type Paper Type For Digital: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code Common: EJ22, EJ25 (SOHC and DOHC variants) Engine Displacement 2.2L Engine Specs: 2.2L (2211 cc) Naturally Aspirated, SOHC, Boxer-4 (EJ22) 2.5L N/A Engine Specs: 2.5L (2457 cc) Naturally Aspirated, SOHC, Boxer-4 (EJ25D) 2.5L Turbo Engine Specs: 2.5L (2457 cc) Turbocharged, DOHC, Boxer-4 (EJ255 for WRX STI variants of later models, but some early turbocharged variants exist) Performance 2.2L Horsepower: Approx. 135 hp @ 5600 rpm 2.2L Torque: Approx. 140 lb-ft @ 4400 rpm 2.5L N/A Horsepower: Approx. 165 hp @ 5600 rpm 2.5L N/A Torque: Approx. 162 lb-ft @ 4000 rpm 2.5L Turbo Horsepower: Approx. 215-227 hp (WRX models) 2.5L Turbo Torque: Approx. 240-270 lb-ft (WRX models) Fuel System Fuel Delivery Type: Electronic Fuel Injection (EFI) with Multi-Point Fuel Injection (MPI) Fuel Type Required: Unleaded gasoline, Octane rating recommendation (e.g., 87 AKI for NA, 91+ AKI for Turbo) Engine Management ECU Type: Engine Control Unit (ECU) / Engine Control Module (ECM) with Immobilizer system on some models 🔧 Transmission Standard Transmission Standard Transmission Type: 5-speed Manual Transmission Optional Transmission Optional Transmission Type: 4-speed Automatic Transmission with Electronic Control Features AWD System: Subaru's Symmetrical All-Wheel Drive (AWD) with viscous coupling center differential (manual) or electronically controlled transfer clutch (automatic) Fluid Specs Manual Transmission Fluid: Hypoid Gear Oil SAE 75W-90 (API GL-5) - Check manual for specific Subaru specs and capacities Automatic Transmission Fluid: Subaru ATF HP or equivalent DEXRON III / MERCON compatible fluid - Check manual for specific Subaru specs and capacities Differential Fluid Front Rear Differential Fluid: Hypoid Gear Oil SAE 75W-90 (API GL-5) - Check manual for specific Subaru specs and capacities 📐 Dimensions Exterior Wheelbase: Approx. 2515 mm (99.0 in) Length: Approx. 4340 mm (170.9 in) for Sedan, 4350 mm (171.3 in) for Wagon Width: Approx. 1730 mm (68.1 in) Height: Approx. 1400 mm (55.1 in) for Sedan, 1440 mm (56.7 in) for Wagon Weights Curb Weight...
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Subaru Impreza 1996-2001 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Impreza
Model Generations Covered:
First Generation (GC/GF/GM)
Years Covered:
1996, 1997, 1998, 1999, 2000, 2001
Codes
Chassis Codes:
GC (Sedan), GF (Wagon), GM (Coupe)
👋 Introduction
Market Position
Vehicle Segment:
Compact/Subcompact Car, Rally-inspired Performance Car
Competitive Analysis
Key Competitors:
Mitsubishi Lancer, Honda Civic, Toyota Corolla, Ford Focus, Mazda Protegé
Key Features
Defining Characteristics:
Symmetrical All-Wheel Drive (standard on most trims), turbocharged 'WRX' variants, practical hatchback and sedan body styles, good value for performance
Manual Value Proposition
Target Audience:
Enthusiast owners, independent repair shops, home mechanics seeking detailed technical guidance
📋 Manual Details
Coverage Areas
Primary Regions Of Coverage:
North America, Europe, Australia (based on typical factory manual distribution)
Page Count
Estimated Page Count:
1500+
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanicals, lubrication, cooling, fuel delivery, ignition, emissions, engine control (ECU/ECM), turbocharging (where applicable)
Drivetrain Systems:
Manual transmission, automatic transmission, all-wheel drive (AWD) system, differentials (front, rear, center), driveshafts, CV joints
Suspension Steering:
Front suspension (MacPherson struts), rear suspension (multi-link), steering system (power steering, steering column, linkage), wheel alignment specifications
Braking System:
Front disc brakes, rear disc brakes (or drums on some base models), anti-lock braking system (ABS), brake hydraulic system, parking brake
Electrical System:
Battery, charging system (alternator), starting system, lighting system, fuses, relays, wiring diagrams, body control modules, instrument cluster
HVAC System:
Heating, ventilation, and air conditioning (HVAC) system components and diagnosis
Body Chassis:
Body panels, doors, windows, glass, interior trim, exterior trim, frame/unibody construction, corrosion protection
Wheel Tire Specifications:
Wheel sizes (e.g., 15-inch, 16-inch), tire sizes (e.g., 185/70R14, 195/60R15, 205/50R16), bolt pattern (5x100mm), offset specifications.
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements (oil, air, fuel), spark plug service, coolant flush, brake fluid flush, transmission fluid service, differential fluid service, belt replacement
Diagnostic Procedures:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) and their meaning, on-board diagnostics (OBD-II) procedures
Repair Procedures:
Engine overhaul, transmission overhaul, clutch replacement, suspension component replacement, brake caliper rebuild, alternator replacement, starter replacement, body panel repair
Component Overhaul:
Detailed instructions for disassembling, inspecting, repairing, and reassembling major components (engine, transmission, differentials)
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle systems
Emissions System Service:
Diagnosis and repair of emissions control systems, catalytic converter, oxygen sensors, EVAP system.
Technical Depth
Depth Of Information:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts
Diagnostic Capabilities:
Advanced diagnostic procedures, including specific test procedures and expected readings
Specification Detail:
Detailed torque specifications, clearances, fluid capacities, electrical specifications, and dimensional data
📊 Manual Specifications
File Format
Digital Format Details:
Searchable text, printable pages, hyperlinked sections (typical for good quality PDFs)
Print Quality
Digital Quality:
High-resolution scans or native digital format ensuring clarity of text and diagrams
Binding Type
Binding Type For Digital:
N/A (Digital Format)
Paper Type
Paper Type For Digital:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
EJ22, EJ25 (SOHC and DOHC variants)
Engine Displacement
2.2L Engine Specs:
2.2L (2211 cc) Naturally Aspirated, SOHC, Boxer-4 (EJ22)
2.5L N/A Engine Specs:
2.5L (2457 cc) Naturally Aspirated, SOHC, Boxer-4 (EJ25D)
2.5L Turbo Engine Specs:
2.5L (2457 cc) Turbocharged, DOHC, Boxer-4 (EJ255 for WRX STI variants of later models, but some early turbocharged variants exist)
Performance
2.2L Horsepower:
Approx. 135 hp @ 5600 rpm
2.2L Torque:
Approx. 140 lb-ft @ 4400 rpm
2.5L N/A Horsepower:
Approx. 165 hp @ 5600 rpm
2.5L N/A Torque:
Approx. 162 lb-ft @ 4000 rpm
2.5L Turbo Horsepower:
Approx. 215-227 hp (WRX models)
2.5L Turbo Torque:
Approx. 240-270 lb-ft (WRX models)
Fuel System
Fuel Delivery Type:
Electronic Fuel Injection (EFI) with Multi-Point Fuel Injection (MPI)
Fuel Type Required:
Unleaded gasoline, Octane rating recommendation (e.g., 87 AKI for NA, 91+ AKI for Turbo)
Engine Management
ECU Type:
Engine Control Unit (ECU) / Engine Control Module (ECM) with Immobilizer system on some models
🔧 Transmission
Standard Transmission
Standard Transmission Type:
5-speed Manual Transmission
Optional Transmission
Optional Transmission Type:
4-speed Automatic Transmission with Electronic Control
Features
AWD System:
Subaru's Symmetrical All-Wheel Drive (AWD) with viscous coupling center differential (manual) or electronically controlled transfer clutch (automatic)
Fluid Specs
Manual Transmission Fluid:
Hypoid Gear Oil SAE 75W-90 (API GL-5) - Check manual for specific Subaru specs and capacities
Automatic Transmission Fluid:
Subaru ATF HP or equivalent DEXRON III / MERCON compatible fluid - Check manual for specific Subaru specs and capacities
Differential Fluid
Front Rear Differential Fluid:
Hypoid Gear Oil SAE 75W-90 (API GL-5) - Check manual for specific Subaru specs and capacities
📐 Dimensions
Exterior
Wheelbase:
Approx. 2515 mm (99.0 in)
Length:
Approx. 4340 mm (170.9 in) for Sedan, 4350 mm (171.3 in) for Wagon
Width:
Approx. 1730 mm (68.1 in)
Height:
Approx. 1400 mm (55.1 in) for Sedan, 1440 mm (56.7 in) for Wagon
Weights
Curb Weight Range:
Approx. 1200 - 1350 kg (2650 - 3000 lbs) depending on trim and configuration
Gross Vehicle Weight Rating:
Varies by model, consult manual
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by model year and specific tests conducted. Generally competitive for its era.
Active Features
Active Safety Features:
All-Wheel Drive (standard), optional ABS (Anti-lock Braking System)
Passive Features
Passive Safety Features:
Front airbags, side-impact door beams, crumple zones, three-point seatbelts, height-adjustable seatbelt anchors
Child Safety
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for Children) system not present in this generation; relies on seatbelt installation for child restraints.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM/CD player, optional cassette tape, rudimentary climate controls. Speaker systems varied by trim.
Driver Assistance
Driver Assistance Features:
Limited to ABS on some models. No advanced electronic driver aids like traction control or stability control were standard or widely available.
Connectivity
Connectivity Options:
No modern connectivity features like Bluetooth or USB ports. Auxiliary input jacks may have been available on higher trims or aftermarket units.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions. Consult the owner's manual for precise recommendations.
Timing Belt Replacement:
Crucial for EJ engines. Recommended replacement every 90,000 - 105,000 miles or 7 years. Failure can cause catastrophic engine damage due to interference design.
Coolant Flush Interval:
Typically every 30,000 miles or 2-3 years.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 or 10W-30 (depending on climate), API SG or higher. Check manual for exact viscosity and API classification.
Engine Coolant Type:
Ethylene glycol-based coolant (often Subaru's specific blue coolant or equivalent). Do not mix coolant types.
Known Issues
Common Ej Engine Issues:
Head gasket leaks (especially on EJ25D), oil leaks, piston slap on cold starts, potential ringland failure on high-performance turbo models if not maintained properly.
Common Suspension Issues:
Worn front strut mounts, rear trailing arm bushings, control arm bushings leading to alignment issues and poor handling.
Common Electrical Issues:
Window motor failures, door lock actuator issues, intermittent electrical gremlins due to aging wiring or grounds.
Common Transmission Issues:
Wear in manual clutch components, automatic transmission torque converter shudder on higher mileage vehicles.
Filter Part Numbers Example
Oil Filter Part Number Example:
Subaru Genuine 15208AA031, Wix 57035, Fram PH7317 (Verify compatibility with specific engine)
📚 Vehicle History
Brand Heritage
Subaru Heritage:
Subaru, a division of Subaru Corporation (formerly Fuji Heavy Industries), has a long history of producing reliable vehicles with a focus on all-wheel-drive technology and horizontally-opposed 'boxer' engines.
Model Evolution
Gc Gf Gm Generation Overview:
The first generation Impreza (GC/GF/GM) was introduced globally in 1992 and sold in North America from 1995. It established Subaru's reputation in the compact segment, especially with its rally-bred performance variants like the WRX and WRX STI (though WRX STI was not officially sold in North America until 2004).
Production
Manufacturing Locations:
Primary production in Gunma, Japan.
🏆 Awards & Recognition
Recognitions
Rally Heritage Acclaim:
The Impreza platform, particularly the WRX variant, gained significant acclaim through its success in the World Rally Championship (WRC), enhancing its sporty image.
Car And Driver Awards:
Car and Driver often included performance variants of the Impreza in their '10Best' lists during this era.
Consumer Reports Ratings:
Consumer Reports ratings varied by model year and engine, with some praise for AWD capability and overall value, but sometimes noting average reliability in certain areas.
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