Peugeot Partner 1996-2005 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Peugeot Model: Partner Generation: First Generation (M49) Codes Chassis Code: M49 👋 Introduction Market Position Vehicle Segment: Light commercial vehicle (LCV), compact MPV (Multi-Purpose Vehicle). Primary Use: Designed for tradespeople, small businesses, and families requiring a versatile and practical vehicle for cargo or passenger transport. Competitive Analysis Key Competitors: Renault Kangoo, Citroën Berlingo, Fiat Doblò, Ford Transit Connect, Volkswagen Caddy. Key Features Design Philosophy: Built on the same platform as the Citroën Berlingo, sharing many mechanical components. Known for its practical, boxy design maximizing interior space and payload capacity. 📋 Manual Details Coverage Areas Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Vehicle Types Covered: Panel Van, Passenger Van (Combi/Tepee variants) Page Count Estimated Pages: Hundreds Manual Type Type: Workshop Service Repair Manual Language Language: English Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, engine block, pistons, connecting rods, crankshaft, camshafts, timing system, lubrication system, cooling system, fuel system (carburetor/injection), intake and exhaust systems. Engine Electrical: Ignition system, starter motor, alternator, battery, engine control unit (ECU), sensors (e.g., crankshaft position, camshaft position, O2), fuel injection system components. Transmission Manual: Clutch system, gearbox (gear ratios, internal components), shift linkage, gearbox oil. Transmission Automatic: If applicable, automatic transmission assembly, torque converter, hydraulic controls, transmission fluid. Drivetrain: Front-wheel drive system, driveshafts, constant velocity (CV) joints, differential. Suspension: Front suspension (MacPherson struts, wishbones), rear suspension (torsion beam/leaf springs depending on variant), shock absorbers, springs, anti-roll bars. Steering: Steering column, steering rack, power steering system (if equipped), tie rods, steering linkages. Brakes: Front disc brakes, rear drum brakes (common for this era/segment), brake hydraulics, master cylinder, brake booster, anti-lock braking system (ABS) components (if equipped), parking brake system. Body And Chassis: Body structure, chassis components, front and rear bumper assemblies, fenders, doors, hood, tailgate, sliding doors, interior trim, glass, seals. Electrical System Body: Lighting system (headlights, taillights, indicators), interior lighting, power windows, central locking, wipers and washers, horn, fuse box, relay box, wiring diagrams for all body electrical functions. Heating And Air Conditioning: HVAC system components, blower motor, heater core, evaporator core, refrigerant system, controls. Procedures Included Maintenance: Routine maintenance (oil changes, filter replacements, fluid checks), spark plug replacement, belt inspection/replacement, brake pad/shoe replacement, tire rotation. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides, electrical system diagnostics. Repair: Step-by-step instructions for component removal, repair, and installation for all major vehicle systems. Overhaul: Complete engine and transmission overhaul procedures. Diagnostics: On-Board Diagnostics (OBD) system information, diagnostic trouble codes (DTCs) interpretation, sensor testing procedures. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Technical Depth Depth: Complete factory-level repair and diagnostic information, suitable for both amateur DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format Format: PDF Print Quality Printability: Fully printable, allowing users to print specific pages or the entire manual. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Reader Software: Adobe PDF Reader or compatible PDF viewer. System Compatibility Operating Systems: Compatible with all PC-based Windows operating systems and Mac OS. ⚙️ Engine Specifications Primary Engine Engine Variants: Commonly equipped with a range of petrol and diesel engines. Petrol: 1.4L (TU3), 1.6L (TU5/TU5JP). Diesel: 1.9L naturally aspirated (XUD7), 1.9L turbo-diesel (DW8). Performance 1.4L Petrol (Tu3): Approx. 75 PS (74 hp; 55 kW), ~111 Nm torque. 1.6L Petrol (Tu5Jp): Approx. 90 PS (89 hp; 66 kW), ~135 Nm torque. 1.9L Diesel (Xud7): Approx. 60 PS (59 hp; 44 kW), ~116 Nm torque. 1.9L Turbo Diesel (Dw8): Approx. 70 PS (69 hp; 51 kW), ~125 Nm torque. Fuel System Petrol Injection: Multi-point fuel injection (MPI) for petrol engines. Diesel Injection: Indirect injection (IDI) for XUD7, direct injection for DW8 (common rail in later revisions if applicable). Emissions Emission Standards: Euro 2, Euro 3 depending on engine and production year. Manual covers various emission control systems for the era. 🔧 Transmission Standard Manual Transmission: Typically a 5-speed manual transmission. Optional Automatic Transmission: Less common, but some variants might have offered an automatic transmission. Features Clutch Type: Dry single-plate clutch. Transmission Fluid: Manual: GL-4 gear oil (specific viscosity to be confirmed in manual, typically 75W-80 or 75W-90). 📐 Dimensions Exterior Wheelbase Mm: Approx. 2690 mm (standard wheelbase). Overall Length Mm: Approx. 4110 mm (standard wheelbase). Overall Width Mm: Approx. 1720 mm. Overall Height Mm: Approx. 1810 mm. Cargo Cargo Volume Liters: Varies by configuration, typically around 3000 liters for panel van versions with seats folded. Weights Gross Vehicle Weight Kg: Typically around 1800-2000 kg depending on engine and configuration. Curb Weight Kg: Approx. 1150-1300 kg depending on engine and specification. 🛡️ Safety Features Ratings Euro Ncap Rating: Older models may not have NCAP ratings; later models received 3-star Euro NCAP rating. Active Features ABS: Optional Anti-lock Braking System (ABS) available on some...
Designed for tradespeople, small businesses, and families requiring a versatile and practical vehicle for cargo or passenger transport.
Competitive Analysis
Key Competitors:
Renault Kangoo, Citroën Berlingo, Fiat Doblò, Ford Transit Connect, Volkswagen Caddy.
Key Features
Design Philosophy:
Built on the same platform as the Citroën Berlingo, sharing many mechanical components. Known for its practical, boxy design maximizing interior space and payload capacity.
Front suspension (MacPherson struts, wishbones), rear suspension (torsion beam/leaf springs depending on variant), shock absorbers, springs, anti-roll bars.
Steering:
Steering column, steering rack, power steering system (if equipped), tie rods, steering linkages.
Brakes:
Front disc brakes, rear drum brakes (common for this era/segment), brake hydraulics, master cylinder, brake booster, anti-lock braking system (ABS) components (if equipped), parking brake system.
Body And Chassis:
Body structure, chassis components, front and rear bumper assemblies, fenders, doors, hood, tailgate, sliding doors, interior trim, glass, seals.
Electrical System Body:
Lighting system (headlights, taillights, indicators), interior lighting, power windows, central locking, wipers and washers, horn, fuse box, relay box, wiring diagrams for all body electrical functions.
Comprehensive electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Complete factory-level repair and diagnostic information, suitable for both amateur DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Fully printable, allowing users to print specific pages or the entire manual.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Reader Software:
Adobe PDF Reader or compatible PDF viewer.
System Compatibility
Operating Systems:
Compatible with all PC-based Windows operating systems and Mac OS.
⚙️ Engine Specifications
Primary Engine
Engine Variants:
Commonly equipped with a range of petrol and diesel engines. Petrol: 1.4L (TU3), 1.6L (TU5/TU5JP). Diesel: 1.9L naturally aspirated (XUD7), 1.9L turbo-diesel (DW8).
Performance
1.4L Petrol (Tu3):
Approx. 75 PS (74 hp; 55 kW), ~111 Nm torque.
1.6L Petrol (Tu5Jp):
Approx. 90 PS (89 hp; 66 kW), ~135 Nm torque.
1.9L Diesel (Xud7):
Approx. 60 PS (59 hp; 44 kW), ~116 Nm torque.
1.9L Turbo Diesel (Dw8):
Approx. 70 PS (69 hp; 51 kW), ~125 Nm torque.
Fuel System
Petrol Injection:
Multi-point fuel injection (MPI) for petrol engines.
Diesel Injection:
Indirect injection (IDI) for XUD7, direct injection for DW8 (common rail in later revisions if applicable).
Emissions
Emission Standards:
Euro 2, Euro 3 depending on engine and production year. Manual covers various emission control systems for the era.
🔧 Transmission
Standard
Manual Transmission:
Typically a 5-speed manual transmission.
Optional
Automatic Transmission:
Less common, but some variants might have offered an automatic transmission.
Features
Clutch Type:
Dry single-plate clutch.
Transmission Fluid:
Manual: GL-4 gear oil (specific viscosity to be confirmed in manual, typically 75W-80 or 75W-90).
📐 Dimensions
Exterior
Wheelbase Mm:
Approx. 2690 mm (standard wheelbase).
Overall Length Mm:
Approx. 4110 mm (standard wheelbase).
Overall Width Mm:
Approx. 1720 mm.
Overall Height Mm:
Approx. 1810 mm.
Cargo
Cargo Volume Liters:
Varies by configuration, typically around 3000 liters for panel van versions with seats folded.
Weights
Gross Vehicle Weight Kg:
Typically around 1800-2000 kg depending on engine and configuration.
Curb Weight Kg:
Approx. 1150-1300 kg depending on engine and specification.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Older models may not have NCAP ratings; later models received 3-star Euro NCAP rating.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some models.
Passive Features
Airbags:
Driver airbag standard on many models; passenger airbag optional on some variants.
Seatbelts:
Three-point seatbelts with pre-tensioners (driver).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player on higher trims. Speaker configurations vary.
Driver Assistance
Cruise Control:
Available on some higher-spec models.
Connectivity
Auxiliary Input:
Rare on models from this era, typically requires aftermarket modifications.
🔧 Maintenance
Service Intervals
Oil Change Interval Km:
Typically 10,000-15,000 km or 12 months, whichever comes first (refer to specific engine in manual).
Timing Belt Interval Km:
Petrol: ~60,000-80,000 km or 5 years. Diesel: ~80,000-100,000 km or 5 years (critical replacement interval).
Fluid Specifications
Engine Oil Type:
Depends on engine: Petrol typically SAE 10W-40 or 5W-40. Diesel typically SAE 15W-40 or 10W-40. Manual specifies API and ACEA ratings.
Coolant Type:
Ethylene glycol-based antifreeze, typically purple or pink (PSA specific or equivalent) at 50% concentration.
Brake Fluid Type:
DOT 4.
Known Issues
Common Wear Items:
Front suspension components (wishbone bushings, ball joints), clutch wear, exhaust system corrosion, early turbo diesel injector pump issues.
Electrical Quirks:
Can experience issues with wiring harnesses, particularly in high-mileage vehicles or those exposed to moisture. Central locking and window regulators can also be points of failure.
French automotive manufacturer, Peugeot, known for a long history in passenger cars and light commercial vehicles.
Model Evolution
Platform Sharing:
Developed in conjunction with PSA Group and Fiat. Shares its platform with the first-generation Citroën Berlingo and Fiat Doblò.
Facelifts:
Received minor updates and facelifts during its production run, including revised styling and interior features.
Production
Production Period:
1996-2008 (for the first generation, including post-2005 models before the second generation).
🏆 Awards & Recognition
Recognitions
Van Of The Year:
While not winning 'Van of the Year' outright in its debut, its platform siblings and the Peugeot Partner itself have been well-regarded in the LCV segment for practicality and value.