Jeep Grand Cherokee 1996 Service Repair Workshop Manual
Normaalihinta
$133.00
Myyntihinta
$133.00
Normaalihinta
Yksikköhinta
/ kohti
Alennusmyynti
Loppuunmyyty
🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Year: 1996 Codes Platform: ZJ 👋 Introduction Market Position Vehicle Segment: Mid-size SUV Jeep Positioning: Renowned for its off-road capability and ruggedness, the Grand Cherokee positioned itself as a more premium and comfortable option within the SUV market compared to its Wrangler sibling. Competitive Analysis Competitors 1996: Ford Explorer, Chevrolet Blazer, Toyota 4Runner, Nissan Pathfinder, Mitsubishi Montero Key Features Powertrain Options: Offered robust inline-six and V8 engines with advanced 4x4 systems, appealing to both utility and performance-oriented buyers. Luxury Appointments: For its era, it offered a more refined interior and features that blurred the lines between a capable SUV and a comfortable daily driver. Manual Value Proposition: Provides professional-level repair and maintenance guidance, enabling owners and technicians to maintain peak performance and longevity of the vehicle. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission (Automatic & Manual), Drivetrain (4WD), Brakes (ABS), Steering, Suspension, Electrical System, HVAC, Body & Interior, Fuel System, Cooling System, Exhaust System, Emission Control Systems, Diagnostic Procedures, Troubleshooting Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, and assembly procedures for all engine components, including cylinder heads, blocks, crankshafts, pistons, connecting rods, valvetrain, and lubrication systems. Engine Performance: Fuel injection system diagnosis and repair, ignition system calibration, emission control systems (OBD-I/OBD-II depending on build date), engine diagnostics and troubleshooting. Transmission Automatic: Service and repair for the 42RE and 46RH automatic transmissions, including hydraulic control systems, clutch packs, torque converter, valve body, and electronic controls. Transmission Manual: If equipped, service and repair for the NV3550 manual transmission. Drivetrain: Service procedures for the Selec-Trac and Quadra-Trac 4WD systems, including transfer case overhaul, differentials, axle shafts, universal joints, and propeller shafts. Brakes: Diagnosis and repair for standard hydraulic brakes and the Anti-lock Braking System (ABS), including master cylinder, calipers, wheel cylinders, brake lines, rotors, pads, and ABS sensors. Steering: Power steering system service, including pump, steering gear, tie rod ends, and power steering fluid specifications. Suspension: Front and rear suspension component replacement and alignment procedures, including control arms, ball joints, bushings, shock absorbers, struts, and leaf springs (rear). Electrical System: Comprehensive wiring diagrams, component locations, diagnostic procedures for starting, charging, lighting, ignition, and accessory systems. Includes fuse and relay locations. HVAC: Air conditioning system diagnosis, refrigerant handling, component replacement (compressor, condenser, evaporator), and heating system repair. Body Interior: Body panel repair, door and window mechanisms, interior trim removal and installation, seat mechanisms, and bumper systems. Fuel System: Fuel pump replacement, fuel filter service, fuel injector diagnosis, and fuel tank service. Cooling System: Radiator, water pump, thermostat, cooling fan, and heater core service and replacement. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug service, coolant flush, brake fluid replacement, transmission fluid and filter changes, differential fluid changes. Diagnostic Troubleshooting: Step-by-step diagnostic trees and troubleshooting guides for common symptoms, pinpointing causes of malfunctions using specifications and test procedures. Component Rebuild: Detailed instructions for rebuilding major components such as engines, transmissions, transfer cases, and differentials. Electrical Diagnostics: Using multimeter, oscilloscope, and scan tools for diagnosing electrical faults. Wiring diagram interpretation. Safety Systems: Airbag system inspection and repair (if applicable), seat belt servicing, and ABS system diagnostics. Alignment And Suspension: Wheel alignment specifications and procedures, replacement of suspension components. Technical Depth Depth: Comprehensive; covers everything from basic fluid changes and filter replacements to full engine and transmission rebuilds, complex electrical diagnostics, and driveline overhauls. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval. Printability: Printable pages for easy on-site reference. Print Quality Image Resolution: High-resolution images, diagrams, and schematics. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4.0L Inline-6 (242 cu in) Engine Type 1: Overhead Valve (OHV) Horsepower 1: 185 hp @ 4750 rpm Torque 1: 220 lb-ft @ 3000 rpm Bore X Stroke 1: 3.88 in x 3.41 in (98.5 mm x 86.6 mm) Compression Ratio 1: 8.8:1 Block Material 1: Cast Iron Head Material 1: Cast Iron Optional Engine Engine Code 2: 5.2L V8 (318 cu in) Magnum Engine Type 2: Overhead Valve (OHV) Horsepower 2: 215 hp @ 4600 rpm Torque 2: 285 lb-ft @ 3200 rpm Bore X Stroke 2: 3.91 in x 3.31 in (99.3 mm x 84.1 mm) Compression Ratio 2: 8.7:1 Block Material 2: Cast Iron Head Material 2: Cast Iron Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Ignition System: Distributorless Ignition System (DIS) or Distributor-based system depending on early/late production. 🔧 Transmission Standard Automatic Transmission: 42RE 4-Speed Automatic Optional Automatic Transmission Optional: 46RH 4-Speed Automatic (with V8 engine) Manual Transmission: NV3550 5-Speed Manual (rare)...
Renowned for its off-road capability and ruggedness, the Grand Cherokee positioned itself as a more premium and comfortable option within the SUV market compared to its Wrangler sibling.
Competitive Analysis
Competitors 1996:
Ford Explorer, Chevrolet Blazer, Toyota 4Runner, Nissan Pathfinder, Mitsubishi Montero
Key Features
Powertrain Options:
Offered robust inline-six and V8 engines with advanced 4x4 systems, appealing to both utility and performance-oriented buyers.
Luxury Appointments:
For its era, it offered a more refined interior and features that blurred the lines between a capable SUV and a comfortable daily driver.
Manual Value Proposition:
Provides professional-level repair and maintenance guidance, enabling owners and technicians to maintain peak performance and longevity of the vehicle.
Detailed disassembly, inspection, and assembly procedures for all engine components, including cylinder heads, blocks, crankshafts, pistons, connecting rods, valvetrain, and lubrication systems.
Engine Performance:
Fuel injection system diagnosis and repair, ignition system calibration, emission control systems (OBD-I/OBD-II depending on build date), engine diagnostics and troubleshooting.
Transmission Automatic:
Service and repair for the 42RE and 46RH automatic transmissions, including hydraulic control systems, clutch packs, torque converter, valve body, and electronic controls.
Transmission Manual:
If equipped, service and repair for the NV3550 manual transmission.
Drivetrain:
Service procedures for the Selec-Trac and Quadra-Trac 4WD systems, including transfer case overhaul, differentials, axle shafts, universal joints, and propeller shafts.
Brakes:
Diagnosis and repair for standard hydraulic brakes and the Anti-lock Braking System (ABS), including master cylinder, calipers, wheel cylinders, brake lines, rotors, pads, and ABS sensors.
Steering:
Power steering system service, including pump, steering gear, tie rod ends, and power steering fluid specifications.
Suspension:
Front and rear suspension component replacement and alignment procedures, including control arms, ball joints, bushings, shock absorbers, struts, and leaf springs (rear).
Electrical System:
Comprehensive wiring diagrams, component locations, diagnostic procedures for starting, charging, lighting, ignition, and accessory systems. Includes fuse and relay locations.
HVAC:
Air conditioning system diagnosis, refrigerant handling, component replacement (compressor, condenser, evaporator), and heating system repair.
Body Interior:
Body panel repair, door and window mechanisms, interior trim removal and installation, seat mechanisms, and bumper systems.
Fuel System:
Fuel pump replacement, fuel filter service, fuel injector diagnosis, and fuel tank service.
Cooling System:
Radiator, water pump, thermostat, cooling fan, and heater core service and replacement.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug service, coolant flush, brake fluid replacement, transmission fluid and filter changes, differential fluid changes.
Diagnostic Troubleshooting:
Step-by-step diagnostic trees and troubleshooting guides for common symptoms, pinpointing causes of malfunctions using specifications and test procedures.
Component Rebuild:
Detailed instructions for rebuilding major components such as engines, transmissions, transfer cases, and differentials.
Electrical Diagnostics:
Using multimeter, oscilloscope, and scan tools for diagnosing electrical faults. Wiring diagram interpretation.
Safety Systems:
Airbag system inspection and repair (if applicable), seat belt servicing, and ABS system diagnostics.
Alignment And Suspension:
Wheel alignment specifications and procedures, replacement of suspension components.
Technical Depth
Depth:
Comprehensive; covers everything from basic fluid changes and filter replacements to full engine and transmission rebuilds, complex electrical diagnostics, and driveline overhauls.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval.
Printability:
Printable pages for easy on-site reference.
Print Quality
Image Resolution:
High-resolution images, diagrams, and schematics.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4.0L Inline-6 (242 cu in)
Engine Type 1:
Overhead Valve (OHV)
Horsepower 1:
185 hp @ 4750 rpm
Torque 1:
220 lb-ft @ 3000 rpm
Bore X Stroke 1:
3.88 in x 3.41 in (98.5 mm x 86.6 mm)
Compression Ratio 1:
8.8:1
Block Material 1:
Cast Iron
Head Material 1:
Cast Iron
Optional Engine
Engine Code 2:
5.2L V8 (318 cu in) Magnum
Engine Type 2:
Overhead Valve (OHV)
Horsepower 2:
215 hp @ 4600 rpm
Torque 2:
285 lb-ft @ 3200 rpm
Bore X Stroke 2:
3.91 in x 3.31 in (99.3 mm x 84.1 mm)
Compression Ratio 2:
8.7:1
Block Material 2:
Cast Iron
Head Material 2:
Cast Iron
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Ignition System:
Distributorless Ignition System (DIS) or Distributor-based system depending on early/late production.
🔧 Transmission
Standard
Automatic Transmission:
42RE 4-Speed Automatic
Optional
Automatic Transmission Optional:
46RH 4-Speed Automatic (with V8 engine)
Manual Transmission:
NV3550 5-Speed Manual (rare)
Features
4Wd System:
Selec-Trac (Part-time 4WD) or Quadra-Trac (Full-time 4WD)
Transfer Case Fluid:
Refer to manual for specific fluid type and capacity (e.g., Mopar ATF+4 or equivalent for Selec-Trac).
Automatic Transmission Fluid:
Mopar ATF+4 (or equivalent Dexron III H) for 42RE/46RH.
📐 Dimensions
Exterior
Wheelbase:
113.0 inches (2870 mm)
Length:
178.4 inches (4531 mm)
Width:
70.4 inches (1788 mm)
Height:
66.0 inches (1676 mm)
Ground Clearance:
Approx. 8.5 inches (216 mm)
Approach Angle:
Approx. 38 degrees
Departure Angle:
Approx. 27 degrees
Weights
Curb Weight:
4,100 - 4,500 lbs (1860 - 2041 kg) depending on configuration
Gross Vehicle Weight Rating:
Approx. 5,700 - 6,000 lbs (2585 - 2722 kg)
Towing Capacity:
Up to 6,500 lbs (2948 kg) with optional towing package
🛡️ Safety Features
Ratings
NHTSA Rollover Resistance:
3-star rating
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all wheels.
Traction Control:
Optional traction control system (for certain models/years).
Passive Features
Airbags:
Driver and passenger front airbags.
Seat Belts:
Front and rear seat belts, with driver's side pretensioner.
Frame Construction:
Unibody construction with integrated frame rails, designed for improved handling and crashworthiness.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with cassette player. Optional CD player and premium sound systems available on higher trims.
Controls:
Manual climate controls, basic dashboard layout with analog gauges.
Driver Assistance
Cruise Control:
Standard cruise control.
Power Features:
Power windows, power door locks, power mirrors were common options.
Connectivity
Auxiliary Inputs:
None (no USB or Bluetooth connectivity available in this era).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 miles (5,000 - 8,000 km) or 3-6 months, depending on driving conditions. Refer to manual for exact recommendations.
Transmission Fluid Service:
Every 30,000 - 50,000 miles (48,000 - 80,000 km) or as specified in the manual, including filter replacement.
Coolant Change Interval:
Every 30,000 miles (48,000 km) or 24 months.
Spark Plug Replacement:
Every 60,000 - 100,000 miles (96,000 - 160,000 km) depending on spark plug type (standard vs. platinum/iridium).
Fluid Specifications
Engine Oil Type:
SAE 10W-30 or 10W-40 (refer to owner's manual for climate specific recommendations).
Engine Oil Capacity:
5 Quarts (4.7 Liters) with filter for 4.0L I6; 5 Quarts (4.7 Liters) for 5.2L V8.
Coolant Type:
Ethylene Glycol based coolant (50/50 mix with distilled water).
Brake Fluid Type:
DOT 3
Power Steering Fluid:
Mopar Power Steering Fluid or equivalent Dexron III.
Known Issues
Common Issues 1:
Cracked cylinder heads (especially on earlier 4.0L engines), heater core leaks, radiator leaks, transmission solenoid failures, transfer case chain stretch, death wobble (front suspension/steering issues).
Common Issues 2:
Water pump failures, alternators, fuel pump issues, electrical gremlins (due to age and wiring harness degradation).
Maintenance Recommendation:
Regular inspection and replacement of worn suspension and steering components is critical for safety and driving comfort.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Jeep has a long-standing reputation for ruggedness and off-road prowess, originating from its military roots in WWII.
Model Evolution
Zj Generation:
The ZJ generation (1993-1998) was the first generation of the Grand Cherokee, introducing a unibody construction and a more luxurious SUV experience compared to earlier Jeep models.
1996 Updates:
Minor updates for 1996 included revised interior trim, optional power adjustable pedals, and potential minor enhancements to the powertrain and safety features.
Production
Manufacturing Location:
Detroit, Michigan, USA
🏆 Awards & Recognition
Recognitions
Sport Utility Of The Year:
The Grand Cherokee platform has historically received accolades as an SUV, though specific awards for the 1996 model year are less prominent than later generations.
Ratings
Consumer Reports Rankings:
Consumer Reports ratings for this era often highlighted its off-road capability but noted potential reliability concerns compared to some Japanese competitors.
Certifications
Emissions Standards:
Designed to meet US federal emissions standards for the 1996 model year.