🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 1996 Codes Model Code: V20/V40 Series (Specific to trim/engine may vary, e.g., V43W, V44W, V45W, V46W, V47W) Chassis Code: K90 Series (Common for this generation, though early models might retain V series nomenclature) 👋 Introduction Market Position Segment: Mid-size SUV / Off-Road Vehicle Philosophy: Rugged, capable off-road vehicle with comfortable on-road manners, often positioned as a more affordable alternative to competitors. Competitive Analysis Key Competitors: Toyota 4Runner, Jeep Cherokee (XJ), Ford Explorer, Nissan Pathfinder, Isuzu Trooper. Key Features Off Road Capability: Body-on-frame construction, available Super Select 4WD system, good ground clearance, robust suspension. Engine Options: V6 engine offering a balance of power and refinement for its class. Interior Versatility: Spacious cabin, optional third-row seating, flexible cargo arrangements. 📋 Manual Details Coverage Areas Primary Coverage: North America (USA, Canada, Mexico) Market Variants Covered: All 1996 Mitsubishi Montero trims and engine options available in the North American market. Page Count Estimated Pages: 1000+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Fuel System, Ignition System, Emission Control System, Lubrication System, Cooling System, Engine Performance Diagnostics. Transmission Drivetrain: Manual Transmission, Automatic Transmission, Transfer Case, Driveshafts, Axles, Differentials (Front, Rear, Center), Driveshaft Service, Wheel Hubs, CV Joints. Suspension Steering: Front Suspension (Independent Torsion Bar), Rear Suspension (Multi-link Coil Spring), Shock Absorbers, Springs, Bushings, Power Steering System, Steering Gearbox, Steering Column, Tie Rods, Ball Joints. Brakes: Front Disc Brakes, Rear Drum Brakes, Parking Brake System, Brake Hydraulics, ABS (Anti-lock Braking System) Operation and Diagnostics, Brake Pad/Shoe Replacement, Rotor/Drum Machining/Replacement, Brake Line Service. Electrical: Battery, Charging System (Alternator, Regulator), Starting System (Starter Motor), Ignition Switch, Lighting System (Headlights, Taillights, Interior Lights), Fuses, Relays, Wiring Diagrams (Comprehensive), Power Windows, Power Locks, Mirrors, Wipers, Horn, Audio System Wiring. Body Chassis: Body Panel Removal/Installation, Doors, Hood, Tailgate, Bumpers, Exterior Trim, Interior Trim, Seats, Seat Belts, Glass Replacement, Body Repair Techniques, Frame Alignment. HVAC: Air Conditioning System (Compressor, Condenser, Evaporator, Refrigerant), Heating System, Blower Motor, Controls, Recirculation System, Defrost System. Diagnostic Troubleshooting: General Troubleshooting Procedures, Diagnostic Trouble Codes (DTCs) for Engine and ABS, Component Testing Procedures, Wiring Diagram Interpretation. Procedures Included Maintenance: Oil Change Intervals, Filter Replacements (Oil, Air, Fuel), Spark Plug Replacement, Coolant Flush, Brake Fluid Flush, Power Steering Fluid Flush, Transmission Fluid Change, Differential Fluid Change, Transfer Case Fluid Change, Tune-up Procedures, Belt Inspection and Replacement. Repair Rebuild: Engine Overhaul Procedures (Minor and Major), Cylinder Head Removal/Installation, Piston and Connecting Rod Service, Crankshaft Service, Valve Train Service, Transmission Rebuild (Manual and Automatic), Transfer Case Rebuild, Differential Overhaul, Brake System Component Replacement, Suspension Component Replacement, Steering Component Replacement, Electrical Component Diagnosis and Replacement. Special Tools: Identification and usage of special tools required for specific repair and diagnostic procedures. Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and electrical schematics. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable PDF for quick information retrieval. Printability: Printable pages for convenient workshop use. Print Quality Resolution: High-resolution scans ensuring clarity of diagrams, illustrations, and text. Binding Type Type: N/A (Digital Format) Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 6G72 (Commonly used V6) Engine Type: SOHC V6, 24-valve Displacement: 3.0 Liters (2972 cc) Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 8.9:1 (Typical) Performance Horsepower: 143 hp @ 5000 rpm (SAE Net, typical) Torque: 173 lb-ft @ 3500 rpm (SAE Net, typical) Fuel System Fuel Delivery: Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 Octane (or higher) Engine Management ECU: Electronic Control Unit (ECU) managed, specific model may vary. Cooling System Coolant Capacity: Approximately 8.5 Liters (8.9 Quarts) Lubrication System Oil Capacity W Filter: 4.7 Liters (5.0 Quarts) Recommended Oil Viscosity: 10W-30 (API SG or higher) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 4-Speed Automatic Transmission (Model: V4A51) Drivetrain Drive System: Part-time 4WD standard, with optional 'Super Select 4WD' system (allowing full-time 4WD, 4WD High, 4WD Low, and 2WD) Transmission Fluid Manual Fluid Type: API GL-3 or GL-4 (Manual Transmission) Transmission Fluid Automatic Fluid Type: Diamond SP-II or SP-III (Automatic Transmission) Transfer Case Fluid Fluid Type: API GL-3 or GL-4 (Transfer Case) Rear Differential Fluid Fluid Type: API GL-5 (Rear Differential) 📐 Dimensions Exterior Wheelbase: 2725 mm (107.3 inches) Length: 4510 mm (177.6 inches) Width: 1755 mm (69.1 inches) Height: 1810 mm (71.3 inches) (Approximate, may vary with roof rack) Ground Clearance: Approximately 205 mm (8.1 inches) Weights Curb Weight: Approx. 1850-1950 kg (4079-4300 lbs) depending on configuration. Gross Vehicle Weight Rating: Typically around 2500 kg (5511 lbs) Towing Capacity: Up to 3000 kg (6614 lbs) (When properly equipped with trailer brake controller) Wheel Bolt Pattern: 6 x 139.7 mm (6 x 5.5 inches)...