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Ssangyong Korando 1996 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Korando Year: 1996 Codes Model Code: C100 (original platform) 👋 Introduction Market Position Target Audience: SsangYong Korando 1996 owners and independent repair shops Competitive Analysis Value Proposition: Inexpensive way to maintain and repair the vehicle, comprehensive factory-level information Key Features Feature List: Complete factory service data, step-by-step procedures, detailed illustrations, troubleshooting guides, electrical diagrams 📋 Manual Details Coverage Areas General Maintenance: Included Troubleshooting: Included Engine Service Repair: Included Transmission Service Repair: Included Brake System: Included Wiring Diagrams: Included Electrical System: Included Suspension: Included Periodic Lubrication: Included Steering System: Included Cooling System: Included Fuel Injection System: Included Fuel System: Included Emission Control System: Included Heater Air Conditioning: Included Engine Control System: Included Chassis Bodywork: Included Restraint System: Included Interior Components: Included Differential Drive Axle: Included Axle Systems: Included Page Count Estimated Pages: Hundreds (specific number not provided, typical for factory service manuals) Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Digital Delivery: Downloadable 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, engine electrical, ignition, lubrication, cooling, fuel, emission control, engine management (ECU/ECM) Drivetrain Systems: Manual transmission, automatic transmission, transfer case, differentials (front and rear), drive shafts, axles, hubs Chassis Systems: Suspension (front and rear), steering system, braking system (hydraulic, ABS if applicable), wheel alignment Electrical Systems: Battery, charging system, starting system, lighting, instrumentation, body electrical (wipers, horn, power accessories), infotainment wiring, engine control wiring, chassis wiring HVAC Systems: Heating, ventilation, and air conditioning (HVAC) system components and service Body Interior Exterior: Body panels, doors, windows, interior trim, seats, restraint systems (airbags, seatbelts), exterior trim, bumpers Procedures Included Maintenance Procedures: Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections Diagnostic Procedures: Troubleshooting guides for common and complex faults, diagnostic trouble codes (DTCs) if applicable Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of all major vehicle components and systems Electrical Troubleshooting: Detailed wiring diagrams, component testing, fault tracing for electrical issues Engine Rebuild: Engine disassembly, inspection, measurement, repair, and reassembly, including torque specifications and clearances Transmission Overhaul: Transmission disassembly, component replacement, and reassembly procedures Brake Service: Brake pad/shoe replacement, caliper service, rotor replacement, brake fluid flush Suspension Steering Service: Component replacement (shocks, struts, ball joints, tie rods), alignment procedures Technical Depth Depth: Comprehensive (covers everything from basic maintenance to full rebuilds) Detail Level: Factory-level detail with substeps, notes, cautions, and warnings Illustrations: Hundreds of photos, drawings, and detailed illustrations Usability: Suitable for both DIY enthusiasts and professional mechanics 📊 Manual Specifications File Format Compatibility: All PC-based Windows operating systems and Mac Reader Requirement: Adobe PDF Reader Print Quality Printability: Printable without restriction (entire manual or specific pages) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options 1996: Likely offered with diesel engines (e.g., 2.9L Mercedes-Benz OM662 derivative) and potentially gasoline options (e.g., 2.0L or 2.3L Mitsubishi-derived inline-4, depending on market). Specific engine variant details would be within the manual. Performance Engine Power Torque: Specific horsepower and torque figures vary by engine. Typical for the era's diesel engines would be in the 90-120 hp range. Manual will detail these. Fuel System Fuel Delivery: Injection system details (e.g., indirect injection for diesel, possibly MPI for gasoline) and fuel pump specifications will be covered. 🔧 Transmission Standard Transmission Type Standard: Likely a 5-speed manual transmission was standard on many models. Optional Transmission Type Optional: A 4-speed automatic transmission was likely available as an option. Features Drivetrain: Part-time 4WD system with manual locking hubs or automatic locking hubs, and a 2WD/4WD selector. Transfer case service is included. 📐 Dimensions Exterior Body Styles: Typically available as a 2-door soft-top, 2-door hard-top, and a 4-door wagon body style. Dimensions vary by configuration. Weights Curb Weight Range: Curb weight typically ranged from approximately 1800 kg to 2100 kg depending on body style and drivetrain. 🛡️ Safety Features Ratings Safety Certifications: Specific crash test ratings for the 1996 model are not widely documented. The manual would cover restraint systems like seatbelts and potentially airbags (driver-side likely). Active Features Active Safety: Four-wheel drive system, power-assisted brakes. ABS might have been an option on higher trims. Passive Features Passive Safety: Seat belts, reinforced chassis construction. Airbag coverage would be detailed in the manual if equipped. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player. Speaker configurations and potential for CD players as an aftermarket or higher trim option would be covered for wiring. Driver Assistance Driver Assistance Features: Limited for the era. Primarily relied on the 4WD system for off-road capability. No advanced electronic driver aids expected. Connectivity Connectivity Options: No integrated smartphone connectivity or Bluetooth as standard. Wiring for optional accessories or aftermarket installations would be covered. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 km or 6 months...
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Ssangyong Korando 1996 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
Korando
Year:
1996
Codes
Model Code:
C100 (original platform)
👋 Introduction
Market Position
Target Audience:
SsangYong Korando 1996 owners and independent repair shops
Competitive Analysis
Value Proposition:
Inexpensive way to maintain and repair the vehicle, comprehensive factory-level information
Key Features
Feature List:
Complete factory service data, step-by-step procedures, detailed illustrations, troubleshooting guides, electrical diagrams
📋 Manual Details
Coverage Areas
General Maintenance:
Included
Troubleshooting:
Included
Engine Service Repair:
Included
Transmission Service Repair:
Included
Brake System:
Included
Wiring Diagrams:
Included
Electrical System:
Included
Suspension:
Included
Periodic Lubrication:
Included
Steering System:
Included
Cooling System:
Included
Fuel Injection System:
Included
Fuel System:
Included
Emission Control System:
Included
Heater Air Conditioning:
Included
Engine Control System:
Included
Chassis Bodywork:
Included
Restraint System:
Included
Interior Components:
Included
Differential Drive Axle:
Included
Axle Systems:
Included
Page Count
Estimated Pages:
Hundreds (specific number not provided, typical for factory service manuals)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Digital Delivery:
Downloadable
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, engine electrical, ignition, lubrication, cooling, fuel, emission control, engine management (ECU/ECM)
Drivetrain Systems:
Manual transmission, automatic transmission, transfer case, differentials (front and rear), drive shafts, axles, hubs
Chassis Systems:
Suspension (front and rear), steering system, braking system (hydraulic, ABS if applicable), wheel alignment
Electrical Systems:
Battery, charging system, starting system, lighting, instrumentation, body electrical (wipers, horn, power accessories), infotainment wiring, engine control wiring, chassis wiring
HVAC Systems:
Heating, ventilation, and air conditioning (HVAC) system components and service
Body Interior Exterior:
Body panels, doors, windows, interior trim, seats, restraint systems (airbags, seatbelts), exterior trim, bumpers
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections
Diagnostic Procedures:
Troubleshooting guides for common and complex faults, diagnostic trouble codes (DTCs) if applicable
Repair Procedures:
Step-by-step instructions for disassembly, repair, and reassembly of all major vehicle components and systems
Electrical Troubleshooting:
Detailed wiring diagrams, component testing, fault tracing for electrical issues
Engine Rebuild:
Engine disassembly, inspection, measurement, repair, and reassembly, including torque specifications and clearances
Transmission Overhaul:
Transmission disassembly, component replacement, and reassembly procedures
Brake Service:
Brake pad/shoe replacement, caliper service, rotor replacement, brake fluid flush
Suspension Steering Service:
Component replacement (shocks, struts, ball joints, tie rods), alignment procedures
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to full rebuilds)
Detail Level:
Factory-level detail with substeps, notes, cautions, and warnings
Illustrations:
Hundreds of photos, drawings, and detailed illustrations
Usability:
Suitable for both DIY enthusiasts and professional mechanics
📊 Manual Specifications
File Format
Compatibility:
All PC-based Windows operating systems and Mac
Reader Requirement:
Adobe PDF Reader
Print Quality
Printability:
Printable without restriction (entire manual or specific pages)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options 1996:
Likely offered with diesel engines (e.g., 2.9L Mercedes-Benz OM662 derivative) and potentially gasoline options (e.g., 2.0L or 2.3L Mitsubishi-derived inline-4, depending on market). Specific engine variant details would be within the manual.
Performance
Engine Power Torque:
Specific horsepower and torque figures vary by engine. Typical for the era's diesel engines would be in the 90-120 hp range. Manual will detail these.
Fuel System
Fuel Delivery:
Injection system details (e.g., indirect injection for diesel, possibly MPI for gasoline) and fuel pump specifications will be covered.
🔧 Transmission
Standard
Transmission Type Standard:
Likely a 5-speed manual transmission was standard on many models.
Optional
Transmission Type Optional:
A 4-speed automatic transmission was likely available as an option.
Features
Drivetrain:
Part-time 4WD system with manual locking hubs or automatic locking hubs, and a 2WD/4WD selector. Transfer case service is included.
📐 Dimensions
Exterior
Body Styles:
Typically available as a 2-door soft-top, 2-door hard-top, and a 4-door wagon body style. Dimensions vary by configuration.
Weights
Curb Weight Range:
Curb weight typically ranged from approximately 1800 kg to 2100 kg depending on body style and drivetrain.
🛡️ Safety Features
Ratings
Safety Certifications:
Specific crash test ratings for the 1996 model are not widely documented. The manual would cover restraint systems like seatbelts and potentially airbags (driver-side likely).
Active Features
Active Safety:
Four-wheel drive system, power-assisted brakes. ABS might have been an option on higher trims.
Passive Features
Passive Safety:
Seat belts, reinforced chassis construction. Airbag coverage would be detailed in the manual if equipped.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player. Speaker configurations and potential for CD players as an aftermarket or higher trim option would be covered for wiring.
Driver Assistance
Driver Assistance Features:
Limited for the era. Primarily relied on the 4WD system for off-road capability. No advanced electronic driver aids expected.
Connectivity
Connectivity Options:
No integrated smartphone connectivity or Bluetooth as standard. Wiring for optional accessories or aftermarket installations would be covered.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km or 6 months for gasoline engines, and potentially longer for diesel engines (consult manual for specific engine type).
Transmission Fluid Change:
Manual transmission: check fluid level periodically, change every 50,000 - 100,000 km. Automatic transmission: typically every 40,000 - 80,000 km.
Fluid Specifications
Engine Oil Spec:
Likely API SG/SH rated or equivalent. Viscosity would vary by climate, e.g., 10W-30 or 15W-40 for diesel, 5W-30 or 10W-30 for gasoline. Manual specifies exact types and capacities.
Coolant Spec:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Manual will specify type and capacity.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid. Manual specifies type and capacity.
Known Issues
Common Problems:
Potential for rust on body and chassis, issues with older diesel injection pumps or injectors, aging electrical components, worn suspension bushings due to age and off-road use.
📚 Vehicle History
Brand Heritage
Brand Origin:
SsangYong Motor Company, a South Korean manufacturer with a history of producing SUVs and commercial vehicles, often utilizing technology from Mercedes-Benz.
Model Evolution
Korando Heritage:
The Korando name has a long history, tracing its roots back to the Korando K-131, a licensed Jeep CJ-7 produced from the 1980s. The 1996 model represents a significant update on that platform (C100 generation).
Production
Manufacturing Location:
South Korea
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The Korando of this era was known for its ruggedness and off-road capability, often drawing comparisons to Jeep Wranglers. Specific awards are not prominent in its history.
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