Basic Information Identification Make: Volvo Model: 960 Year: 1996 Body Style: Sedan (4-door), Wagon (5-door) Drive Type: Rear-Wheel Drive (RWD) Steering Position: Left-Hand Drive (LHD) Generation Generation: Second Generation (960/S90/V90) Generation Years: 1995-1998 (for 960, transitioning to S90/V90) Codes Chassis Code: Type 130 (Sedan), Type 131 (Wagon) Introduction Market Position Market Segment: Luxury Sedan/Wagon, known for safety and build quality. Competitive Analysis Competitors: Competed against vehicles like the Mercedes-Benz E-Class, BMW 5 Series, and Audi 100/A6 of its era. Key Features Safety Focus: Volvo's signature emphasis on safety, including advanced features for its time. Powertrain: Smooth and powerful inline-six engines. Design Heritage: Continuation of Volvo's classic, understated design language. Manual Details Coverage Areas Systems Covered Summary: Comprehensive coverage of the 1996 Volvo 960 LHD electrical and electronic systems. Page Count Page Count: Not specified, but expected to be substantial for complete wiring diagrams. Manual Type Manual Type: Factory Wiring Diagrams Language Language: English Format Format: PDF Manual Coverage Systems Covered Engine Management Fuel Ignition: Detailed wiring for the Motronic 4.4 MFI (Multi-Point Fuel Injection) system. Cooling System: Wiring diagrams for the Engine Coolant Fan (FC). Cruise Control: Complete electrical schematics for the cruise control system. Electrical Power: Wiring for Power Supply (Group 32), including battery, alternator, and fuse box connections. Starting System: Detailed diagrams for the Starting System (Group 33), including starter motor and ignition switch. Lighting Exterior: Comprehensive coverage of Hi and Lo beams, Beam Width Control, Fog Lights, Parking Lights, Tail Lights, License Plate Lights, Stop (Brake) Lights (4-door and 5-door variants), and Backup (Reversing) Lights. Lighting Interior: Wiring for Interior, Cargo Area, and Door Warning Lights, as well as Instrumentation and Controls Lighting. Signals Horns Wipers: Diagrams for Turn Indicator Signal, Hazard Flashers, Horn, Windshield Wash/Wipe, Tailgate Wash/Wipe, and Headlamps Wash/Wipe. Accessories Comfort: Cigar Lighter wiring. Security Anti Theft: Coverage for Car Alarm System, Guard Alarm II (Anti-theft Alarm), and Electronic Start Inhibitor (Immobilizer). Diagnostics Towing Accessories: Wiring for Diagnostics, Tow Hitch Harness, and Accessories Harness. Instrumentation Sensors: Detailed wiring for the Combined Instrument cluster, Outer Temperature Sensor, Bulb Failure Warning Sensor, and Seat Belt Reminder (including USA/Canada and Korea specific variants). Audio Connections: Radio connections for both 4-door and 5-door models. Transmission Control: Wiring for the Electronically Controlled Automatic Transmission AW30-40/43 and P-shift lock for automatic transmission. Braking System: Wiring for the Anti-lock Braking System (ABS). Power Features Interior: Diagrams for Power Windows, Central Locking, and Power Sunroof. Comfort Features Exterior: Wiring for Heated Rear Window and Door Mirrors (with delay relay) and Power Door Mirrors. Comfort Features Interior: Coverage for Heated driver/passenger seats, Power Seat, and Power Seat with Memory. Climate Control: Wiring for Electronic Climate Control (ECC) and Manual Climate Control (MCC), including Temperature Sensor for Japan. Safety Restraint: Detailed diagrams for the Supplemental Restraint System (SRS), including airbag modules and sensors. Procedures Included Troubleshooting: The wiring diagrams are essential for electrical troubleshooting, identifying open circuits, short circuits, and incorrect connections. Component Diagnosis: Facilitates diagnosis of faulty electrical components by tracing their wiring harness connections and power/ground sources. Installation Repair: Guidance for repairing or replacing damaged wiring harnesses and electrical components. Technical Depth Depth: Highly detailed, providing specific wire colors, connector pinouts, component locations, and circuit tracing. Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable at high resolution for clarity. Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) Compatibility Compatibility: Compatible with all versions of Windows & Mac. Requirements Software Requirements: Adobe PDF Reader or compatible PDF viewer. Delivery Delivery Method: Instant download after payment, eliminating shipping costs and delays. Engine Specifications Primary Engine Engine Code Family: Volvo 'SI' Inline-6 (B6304) Displacement: 2.9 Liters (2924 cc) Configuration: Inline 6-cylinder, DOHC (Dual Overhead Camshaft), 24 Valves Performance Horsepower Hp: Approximately 180-201 hp (depending on market and specific tune) Torque Lb Ft: Approximately 199-206 lb-ft Fuel System Fuel Delivery: Multi-Point Fuel Injection (MFI), electronically controlled by Motronic 4.4. Fuel Type: Unleaded Gasoline Cooling System Cooling Type: Liquid-cooled Engine Management ECU: Bosch Motronic 4.4 Transmission Standard Transmission Type: 4-Speed Automatic Transmission (AW30-40/43) Optional Transmission Type: 5-Speed Manual Transmission (M90) Features Automatic Features: Electronically controlled with P-shift lock. Dimensions Exterior Wheelbase: Approx. 2770 mm (109.1 in) Length: Sedan: Approx. 4870 mm (191.7 in), Wagon: Approx. 4970 mm (195.7 in) Width: Approx. 1750 mm (68.9 in) Height: Sedan: Approx. 1410 mm (55.5 in), Wagon: Approx. 1470 mm (57.9 in) Weights Curb Weight: Approx. 1550-1650 kg (depending on body style and options) Gross Vehicle Weight Rating: Typically around 2100-2250 kg Safety Features Ratings NHTSA Ratings: Not readily available for this specific year/model in a standardized format, but Volvo consistently prioritized safety. Active Features ABS: Standard Anti-lock Braking System (ABS). Passive Features Airbags: Driver and front passenger airbags (SRS). Seatbelts: 3-point seat belts with pretensioners for front seats, reminders. Body...
Luxury Sedan/Wagon, known for safety and build quality.
Competitive Analysis
Competitors:
Competed against vehicles like the Mercedes-Benz E-Class, BMW 5 Series, and Audi 100/A6 of its era.
Key Features
Safety Focus:
Volvo's signature emphasis on safety, including advanced features for its time.
Powertrain:
Smooth and powerful inline-six engines.
Design Heritage:
Continuation of Volvo's classic, understated design language.
Manual Details
Coverage Areas
Systems Covered Summary:
Comprehensive coverage of the 1996 Volvo 960 LHD electrical and electronic systems.
Page Count
Page Count:
Not specified, but expected to be substantial for complete wiring diagrams.
Manual Type
Manual Type:
Factory Wiring Diagrams
Language
Language:
English
Format
Format:
PDF
Manual Coverage
Systems Covered
Engine Management Fuel Ignition:
Detailed wiring for the Motronic 4.4 MFI (Multi-Point Fuel Injection) system.
Cooling System:
Wiring diagrams for the Engine Coolant Fan (FC).
Cruise Control:
Complete electrical schematics for the cruise control system.
Electrical Power:
Wiring for Power Supply (Group 32), including battery, alternator, and fuse box connections.
Starting System:
Detailed diagrams for the Starting System (Group 33), including starter motor and ignition switch.
Lighting Exterior:
Comprehensive coverage of Hi and Lo beams, Beam Width Control, Fog Lights, Parking Lights, Tail Lights, License Plate Lights, Stop (Brake) Lights (4-door and 5-door variants), and Backup (Reversing) Lights.
Lighting Interior:
Wiring for Interior, Cargo Area, and Door Warning Lights, as well as Instrumentation and Controls Lighting.
Signals Horns Wipers:
Diagrams for Turn Indicator Signal, Hazard Flashers, Horn, Windshield Wash/Wipe, Tailgate Wash/Wipe, and Headlamps Wash/Wipe.
Accessories Comfort:
Cigar Lighter wiring.
Security Anti Theft:
Coverage for Car Alarm System, Guard Alarm II (Anti-theft Alarm), and Electronic Start Inhibitor (Immobilizer).
Diagnostics Towing Accessories:
Wiring for Diagnostics, Tow Hitch Harness, and Accessories Harness.
Instrumentation Sensors:
Detailed wiring for the Combined Instrument cluster, Outer Temperature Sensor, Bulb Failure Warning Sensor, and Seat Belt Reminder (including USA/Canada and Korea specific variants).
Audio Connections:
Radio connections for both 4-door and 5-door models.
Transmission Control:
Wiring for the Electronically Controlled Automatic Transmission AW30-40/43 and P-shift lock for automatic transmission.
Braking System:
Wiring for the Anti-lock Braking System (ABS).
Power Features Interior:
Diagrams for Power Windows, Central Locking, and Power Sunroof.
Comfort Features Exterior:
Wiring for Heated Rear Window and Door Mirrors (with delay relay) and Power Door Mirrors.
Comfort Features Interior:
Coverage for Heated driver/passenger seats, Power Seat, and Power Seat with Memory.
Climate Control:
Wiring for Electronic Climate Control (ECC) and Manual Climate Control (MCC), including Temperature Sensor for Japan.
Safety Restraint:
Detailed diagrams for the Supplemental Restraint System (SRS), including airbag modules and sensors.
Procedures Included
Troubleshooting:
The wiring diagrams are essential for electrical troubleshooting, identifying open circuits, short circuits, and incorrect connections.
Component Diagnosis:
Facilitates diagnosis of faulty electrical components by tracing their wiring harness connections and power/ground sources.
Installation Repair:
Guidance for repairing or replacing damaged wiring harnesses and electrical components.
Technical Depth
Depth:
Highly detailed, providing specific wire colors, connector pinouts, component locations, and circuit tracing.
Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable at high resolution for clarity.
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital)
Compatibility
Compatibility:
Compatible with all versions of Windows & Mac.
Requirements
Software Requirements:
Adobe PDF Reader or compatible PDF viewer.
Delivery
Delivery Method:
Instant download after payment, eliminating shipping costs and delays.
Approximately 180-201 hp (depending on market and specific tune)
Torque Lb Ft:
Approximately 199-206 lb-ft
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MFI), electronically controlled by Motronic 4.4.
Fuel Type:
Unleaded Gasoline
Cooling System
Cooling Type:
Liquid-cooled
Engine Management
ECU:
Bosch Motronic 4.4
Transmission
Standard
Transmission Type:
4-Speed Automatic Transmission (AW30-40/43)
Optional
Transmission Type:
5-Speed Manual Transmission (M90)
Features
Automatic Features:
Electronically controlled with P-shift lock.
Dimensions
Exterior
Wheelbase:
Approx. 2770 mm (109.1 in)
Length:
Sedan: Approx. 4870 mm (191.7 in), Wagon: Approx. 4970 mm (195.7 in)
Width:
Approx. 1750 mm (68.9 in)
Height:
Sedan: Approx. 1410 mm (55.5 in), Wagon: Approx. 1470 mm (57.9 in)
Weights
Curb Weight:
Approx. 1550-1650 kg (depending on body style and options)
Gross Vehicle Weight Rating:
Typically around 2100-2250 kg
Safety Features
Ratings
NHTSA Ratings:
Not readily available for this specific year/model in a standardized format, but Volvo consistently prioritized safety.
Active Features
ABS:
Standard Anti-lock Braking System (ABS).
Passive Features
Airbags:
Driver and front passenger airbags (SRS).
Seatbelts:
3-point seat belts with pretensioners for front seats, reminders.
Body Structure:
Reinforced safety cage, side-impact protection.
Child Safety:
Rear door child safety locks.
Technology Features
Infotainment
Audio System:
Factory-equipped premium sound systems available, with CD players or cassette decks.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
ABS:
Anti-lock Braking System for enhanced control.
Connectivity
Vehicle Communication:
Relies on analog and early digital communication protocols within its wiring harnesses.
Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 12 months, whichever comes first (consult specific owner's manual).
Timing Belt Interval:
Refer to specific manual; usually around 60,000-100,000 miles (100,000-160,000 km) for interference engines.
Fluid Specifications
Engine Oil:
API SJ or SL, SAE 5W-30 or 10W-30 (consult manual for specific climate and viscosity recommendations).
Coolant:
Volvo Blue Coolant or equivalent (ethylene glycol-based).
Transmission Fluid Automatic:
AW-1, JWS 3309, or equivalent ATF (Automatic Transmission Fluid).
Transmission Fluid Manual:
API GL-5, SAE 75W-90 or 80W-90 gear oil.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Electrical Reliability:
While generally robust, common issues can include aging wiring insulation, minor sensor failures, and occasional issues with climate control modules.
Engine Related:
Some reports of oil leaks from seals, and potential for distributor cap/rotor wear over time.
Transmission Related:
The automatic transmission is generally reliable, but fluid changes are critical. Manual transmissions can experience clutch wear.
Parts Information
Part Number Example:
Example: Volvo Part Number for spark plugs (e.g., 9146071).
Vehicle History
Brand Heritage
Brand Philosophy:
Volvo's long-standing reputation for safety, reliability, and durability.
Model Evolution
Predecessor:
Successor to the Volvo 700 series, particularly the 760.
Transition:
The 960 was later rebadged as the S90 (sedan) and V90 (wagon) for the 1997 model year and beyond.
Production
Production Years:
1990-1998 (960 series)
Manufacturing Locations:
Primary production in Sweden, some assembly may have occurred in other locations.
Awards & Recognition
Recognitions
Safety Awards:
While specific awards for the 1996 model year are not widely documented, the Volvo 960 consistently received recognition for its safety engineering and build quality, often lauded in automotive press for its protective attributes.
Ratings
Reliability Rankings:
Generally considered a reliable vehicle, though often placed in the mid-to-upper tier of its competitive set for reliability by automotive publications of the era.