Yamaha Mountain Max 600 700 MM600 MM700 Snowmobile Complete Workshop Service Repair Manual 1997 1998 1999 2000 2001 2002
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🏷️ Basic Information Identification Make: Yamaha Model: Mountain Max Model Codes: MM600, MM700 Model Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 👋 Introduction Market Position Market Segment: Performance-oriented mountain snowmobiles, designed for challenging backcountry terrain. Competitive Analysis Key Competitors: Arctic Cat, Ski-Doo, Polaris in the 600cc and 700cc mountain segments of the late 1990s and early 2000s. Key Features Value Proposition: Enables users to perform their own repairs, saving significant costs on professional servicing, with detailed step-by-step instructions and visuals. 📋 Manual Details Coverage Manual Type: Complete Workshop Service Repair Manual Coverage Areas: All models, engines, trim, and transmission types within the specified years. Format Format: PDF Download Language: English Accessibility: Printable, Downloadable to multiple devices (PC, Mac, Tablet, Smartphone) 📖 Manual Coverage Systems Systems Covered: Engine mechanical, fuel system, lubrication, cooling, ignition, exhaust, drive train, suspension, steering, brakes, electrical system, chassis, bodywork, and troubleshooting. Procedures Procedures Included: Routine maintenance, component disassembly and reassembly, diagnostic procedures, repair strategies, adjustments, specifications, and overhaul instructions. Depth Technical Depth: Comprehensive (A-Z) covering basic to advanced repair and service. Troubleshooting Diagnostic Charts: Includes detailed diagnostic flowcharts for common issues, helping to pinpoint problems quickly. Engine Engine Rebuild: Complete instructions for engine disassembly, cleaning, inspection, measuring critical clearances, and reassembly with torque specifications. Electrical Wiring Diagrams: Comprehensive electrical schematics and wiring diagrams for all vehicle systems. Suspension Suspension Tuning: Guidance on adjusting front and rear suspension components for optimal performance in different riding conditions. Chassis Frame Repair: Information on frame inspection, repair, and alignment if necessary. Bodywork Body Panel Removal Installation: Detailed procedures for removing and installing body panels, including seats, hoods, and side panels. Steering Steering System Maintenance: Information on steering linkage adjustment, component inspection, and potential replacement. 📊 Manual Specifications File Attributes File Format: Adobe PDF Software Requirement: Adobe Reader (free download) Print Quality Print Quality: High quality, suitable for printing individual pages or the entire manual. ⚙️ Engine Specifications Primary Engine 600 Engine Type 600: Liquid-cooled, 2-stroke, reed valve, parallel twin cylinder Displacement 600: 597cc (bore x stroke: 73.0mm x 73.0mm) Bore 600: 73.0 mm Stroke 600: 73.0 mm Primary Engine 700 Engine Type 700: Liquid-cooled, 2-stroke, reed valve, parallel twin cylinder Displacement 700: 698cc (bore x stroke: 77.0mm x 75.0mm) Bore 700: 77.0 mm Stroke 700: 75.0 mm Fuel System Carburetion: Dual Mikuni VM34SS carburetors (for both 600 and 700 models, specific jetting varies by year and altitude). Performance Indicators Compression Ratio: Typically around 7.0:1 (refer to specific year for exact figures). 🔧 Transmission Drive System Type: CVT (Continuously Variable Transmission) with Yamaha's 'clutch' system. Primary Clutch: Yamaha Drive clutch (external eccentric cam type). Secondary Clutch: Yamaha Adaptive type, with adjustable roller cam. Gearbox: Chain-driven forward/neutral/reverse gearbox. 📐 Dimensions General Track Length: Typically 136 inches (various widths available depending on specific trim/model). Track Width: Adjustable, common widths around 38 inches. Weights Dry Weight: Approximately 460-490 lbs (depending on exact model and features). 🛡️ Safety Features Active Features Braking System: Hydraulic disc brake with vented rotor. Passive Features Lighting: Halogen headlights, taillight, and brake light. 💡 Technology Features Engine Management Ignition System: CDI (Capacitor Discharge Ignition) with advance curve adjustments based on engine RPM and load. Drive System Tech Clutch Design Philosophy: Yamaha's focus on a durable and responsive CVT system designed for consistent power delivery across varied terrains. 🔧 Maintenance Service Intervals Spark Plug Replacement: Every 3,000 miles or as per manual recommendation. Check gap before installation. Drive Belt Inspection: Inspect every 500 miles for wear, cracks, and proper tension. Replace if any damage is noted or if it shows signs of glazing. Fluid Specifications 2 Stroke Oil: Yamaha Super 2M, Yamalube 2M, or equivalent API-TC rated 2-stroke oil. Coolant: Ethylene glycol based antifreeze with corrosion inhibitors. Mixture ratio typically 50/50 with distilled water. Gear Oil: Yamalube SAE 80W-90 GL-4 hypoid gear oil. Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid. Fluid Capacities Coolant Capacity: Approximately 2.5-3.0 liters (refer to specific model year for exact volume). Known Issues Carburator Icing: Common in humid, cold conditions; can be mitigated with proper lean/rich adjustment and airflow management. Secondary Clutch Wear: Roller wear or shaft wear can cause performance degradation; requires regular inspection and lubrication. Exhaust Pipe Cracks: Vibrations can sometimes lead to minor cracks near the manifold; requires periodic inspection. 📚 Vehicle History Brand Heritage Yamaha Legacy: Yamaha has a long-standing reputation for producing reliable and performance-oriented powersports vehicles, including snowmobiles, motorcycles, and ATVs. Model Evolution Mountain Max Lineage: The Mountain Max series was Yamaha's answer to the growing demand for purpose-built mountain sleds, emphasizing lightweight design, powerful engines, and improved suspension for deep snow and climbing. Production Period Development Era: The late 1990s saw significant advancements in snowmobile technology, with manufacturers focusing on power-to-weight ratios and rider ergonomics, areas where Yamaha actively participated. 🏆 Awards & Recognition Industry Recognition...
Typically 136 inches (various widths available depending on specific trim/model).
Track Width:
Adjustable, common widths around 38 inches.
Weights
Dry Weight:
Approximately 460-490 lbs (depending on exact model and features).
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brake with vented rotor.
Passive Features
Lighting:
Halogen headlights, taillight, and brake light.
💡 Technology Features
Engine Management
Ignition System:
CDI (Capacitor Discharge Ignition) with advance curve adjustments based on engine RPM and load.
Drive System Tech
Clutch Design Philosophy:
Yamaha's focus on a durable and responsive CVT system designed for consistent power delivery across varied terrains.
🔧 Maintenance
Service Intervals
Spark Plug Replacement:
Every 3,000 miles or as per manual recommendation. Check gap before installation.
Drive Belt Inspection:
Inspect every 500 miles for wear, cracks, and proper tension. Replace if any damage is noted or if it shows signs of glazing.
Fluid Specifications
2 Stroke Oil:
Yamaha Super 2M, Yamalube 2M, or equivalent API-TC rated 2-stroke oil.
Coolant:
Ethylene glycol based antifreeze with corrosion inhibitors. Mixture ratio typically 50/50 with distilled water.
Gear Oil:
Yamalube SAE 80W-90 GL-4 hypoid gear oil.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Fluid Capacities
Coolant Capacity:
Approximately 2.5-3.0 liters (refer to specific model year for exact volume).
Known Issues
Carburator Icing:
Common in humid, cold conditions; can be mitigated with proper lean/rich adjustment and airflow management.
Secondary Clutch Wear:
Roller wear or shaft wear can cause performance degradation; requires regular inspection and lubrication.
Exhaust Pipe Cracks:
Vibrations can sometimes lead to minor cracks near the manifold; requires periodic inspection.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha has a long-standing reputation for producing reliable and performance-oriented powersports vehicles, including snowmobiles, motorcycles, and ATVs.
Model Evolution
Mountain Max Lineage:
The Mountain Max series was Yamaha's answer to the growing demand for purpose-built mountain sleds, emphasizing lightweight design, powerful engines, and improved suspension for deep snow and climbing.
Production Period
Development Era:
The late 1990s saw significant advancements in snowmobile technology, with manufacturers focusing on power-to-weight ratios and rider ergonomics, areas where Yamaha actively participated.
🏆 Awards & Recognition
Industry Recognition
Brand Reputation:
Yamaha snowmobiles from this era were generally well-regarded for their reliability and engine performance, particularly in the mountain segment.