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Dodge Neon Service Repair Manual 1997.1999.2000.2004

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🏷️ Basic Information Identification Make: Dodge Model: Neon Generation: First Generation (PL) Codes Platform Code: PL 👋 Introduction Market Position Segment: Compact Car Usp: Affordable, sporty compact with good performance for its class, especially in SRT-4 guise. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Mazda Protege Key Features Manual Benefit: Empowers owners and technicians with the knowledge to perform a wide range of service, repair, and maintenance tasks, saving time and money. Manual Value Proposition: Instant access to critical technical data and step-by-step guidance for a specific range of Neon models, eliminating the need for physical shipping or waiting. 📋 Manual Details Coverage Applicable Years: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Engine Variants Covered: 2.0L SOHC (AST), 2.0L DOHC (AGS), 2.4L DOHC (SRT-4) Page Count Estimated Pages: Hundreds (Specific count not provided, but implies extensive coverage) Manual Type Type: Service and Repair Manual Language Language: English Format Delivery Method: Downloadable (Digital) Software Requirement: WinZip (for extraction) Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Powertrain: Engine, Cooling System, Fuel and Emissions System, Transaxle (Automatic and Manual) Chassis: Steering System, Suspension System (Front and Rear), Brake System (including ABS) Body And Electrical: Body (General, Repair, Panels), Heating, Ventilation, and Air Conditioning (HVAC), Body Electrical Systems, Restraint Systems (Airbags) Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, inspections Repair: Component removal, installation, and adjustment for all covered systems Troubleshooting: Diagnostic procedures, symptom-based troubleshooting, electrical diagnostics Technical Depth Depth: Comprehensive (from basic maintenance to detailed repair procedures and specifications) Illustrations: Detailed illustrations and diagrams supporting procedures 📊 Manual Specifications File Format Format: Digital (Likely PDF or similar, requiring extraction) Print Quality Quality: High (Implied by 'detailed illustrations' and suitability for repair) Binding Type Binding: N/A (Digital format, no physical binding) Paper Type Paper Type: N/A (Digital format, no physical paper) ⚙️ Engine Specifications Primary Engine Engine 1 Variant: 2.0L SOHC (AST) Engine 1 Displacement: 1996 cc (121.8 cu in) Engine 1 Power Output: Approx. 132 hp @ 6000 rpm Engine 1 Torque Output: Approx. 130 lb-ft @ 4800 rpm Secondary Engine Engine 2 Variant: 2.0L DOHC (AGS - High Output) Engine 2 Displacement: 1996 cc (121.8 cu in) Engine 2 Power Output: Approx. 150 hp @ 6000 rpm Engine 2 Torque Output: Approx. 135 lb-ft @ 5000 rpm Performance Engine Engine 3 Variant: 2.4L DOHC Turbocharged (SRT-4) Engine 3 Displacement: 2429 cc (148.2 cu in) Engine 3 Power Output: Approx. 205 hp @ 5800 rpm Engine 3 Torque Output: Approx. 220 lb-ft @ 2400 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 octane recommended for SOHC/DOHC, 91+ octane for SRT-4) 🔧 Transmission Standard Transmission 1 Type: 5-Speed Manual (Getrag MM5 or similar) Optional Transmission 2 Type: 4-Speed Automatic (Chrysler A604/41TE or similar) Features Clutch Type: Hydraulically actuated single dry plate (for manual) Automatic Transmission Features: Electronically controlled, torque converter lock-up 📐 Dimensions Exterior Body Styles: 2-door Coupe, 4-door Sedan Wheelbase: Approx. 104.4 inches (2651 mm) Length: Approx. 174.4 inches (4430 mm) for Sedan, 172.4 inches (4379 mm) for Coupe Width: Approx. 67.4 inches (1712 mm) Height: Approx. 55.2 inches (1402 mm) for Sedan, 53.1 inches (1349 mm) for Coupe Weights Curb Weight: Approx. 2700-3100 lbs (1225-1406 kg), varies by model and equipment 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Could vary by model year and specific test; consult official NHTSA archives for definitive ratings. Early models generally had mixed results. IIHS Side Impact: Could vary by model year and specific test; consult official IIHS archives. Early models often rated as Marginal or Poor in side impacts. Active Features ABS: Available (Standard on some trims and later models) Passive Features Airbags: Driver and Passenger Frontal Airbags (Standard) Seatbelts: 3-point front and rear seatbelts, pretensioners for front seats 💡 Technology Features Infotainment Audio System: AM/FM stereo with cassette and/or CD player (optional). Various speaker configurations. Driver Assistance Cruise Control: Available on most trims Connectivity Power Accessories: Power windows, power door locks, power mirrors available on higher trims 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first (synthetic blend recommended) Air Filter Replacement: Every 30,000 miles (48,000 km) or as needed based on inspection Spark Plug Replacement: Every 100,000 miles (160,000 km) for iridium-tipped spark plugs (standard on later models); consult manual for specific plug type and interval. Fluid Specifications Engine Oil Specification: SAE 5W-30 (API certified) Coolant Specification: Chrysler/Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, blue color (50/50 mix with distilled water) Automatic Transmission Fluid: ATF+4 (Automatic Transmission Fluid Type 9602) Manual Transmission Fluid: Refer to manual for specific fluid type and viscosity (e.g., SAE 75W-90 GL-4 or GL-5) Brake Fluid: DOT 3 or DOT 4 (refer to reservoir cap) Known Issues Common Problems: Oil leaks (valve...
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Dodge Neon Service Repair Manual 1997.1999.2000.2004
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Neon
Generation:
First Generation (PL)
Codes
Platform Code:
PL
👋 Introduction
Market Position
Segment:
Compact Car
Usp:
Affordable, sporty compact with good performance for its class, especially in SRT-4 guise.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Chevrolet Cavalier, Mazda Protege
Key Features
Manual Benefit:
Empowers owners and technicians with the knowledge to perform a wide range of service, repair, and maintenance tasks, saving time and money.
Manual Value Proposition:
Instant access to critical technical data and step-by-step guidance for a specific range of Neon models, eliminating the need for physical shipping or waiting.
📋 Manual Details
Coverage
Applicable Years:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Engine Variants Covered:
2.0L SOHC (AST), 2.0L DOHC (AGS), 2.4L DOHC (SRT-4)
Page Count
Estimated Pages:
Hundreds (Specific count not provided, but implies extensive coverage)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Delivery Method:
Downloadable (Digital)
Software Requirement:
WinZip (for extraction)
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Cooling System, Fuel and Emissions System, Transaxle (Automatic and Manual)
Chassis:
Steering System, Suspension System (Front and Rear), Brake System (including ABS)
Body And Electrical:
Body (General, Repair, Panels), Heating, Ventilation, and Air Conditioning (HVAC), Body Electrical Systems, Restraint Systems (Airbags)
Procedures Included
Maintenance:
Routine maintenance, fluid changes, filter replacements, inspections
Repair:
Component removal, installation, and adjustment for all covered systems
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting, electrical diagnostics
Technical Depth
Depth:
Comprehensive (from basic maintenance to detailed repair procedures and specifications)
Illustrations:
Detailed illustrations and diagrams supporting procedures
📊 Manual Specifications
File Format
Format:
Digital (Likely PDF or similar, requiring extraction)
Print Quality
Quality:
High (Implied by 'detailed illustrations' and suitability for repair)
Binding Type
Binding:
N/A (Digital format, no physical binding)
Paper Type
Paper Type:
N/A (Digital format, no physical paper)
⚙️ Engine Specifications
Primary Engine
Engine 1 Variant:
2.0L SOHC (AST)
Engine 1 Displacement:
1996 cc (121.8 cu in)
Engine 1 Power Output:
Approx. 132 hp @ 6000 rpm
Engine 1 Torque Output:
Approx. 130 lb-ft @ 4800 rpm
Secondary Engine
Engine 2 Variant:
2.0L DOHC (AGS - High Output)
Engine 2 Displacement:
1996 cc (121.8 cu in)
Engine 2 Power Output:
Approx. 150 hp @ 6000 rpm
Engine 2 Torque Output:
Approx. 135 lb-ft @ 5000 rpm
Performance Engine
Engine 3 Variant:
2.4L DOHC Turbocharged (SRT-4)
Engine 3 Displacement:
2429 cc (148.2 cu in)
Engine 3 Power Output:
Approx. 205 hp @ 5800 rpm
Engine 3 Torque Output:
Approx. 220 lb-ft @ 2400 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (87 octane recommended for SOHC/DOHC, 91+ octane for SRT-4)
🔧 Transmission
Standard
Transmission 1 Type:
5-Speed Manual (Getrag MM5 or similar)
Optional
Transmission 2 Type:
4-Speed Automatic (Chrysler A604/41TE or similar)
Features
Clutch Type:
Hydraulically actuated single dry plate (for manual)
Automatic Transmission Features:
Electronically controlled, torque converter lock-up
📐 Dimensions
Exterior
Body Styles:
2-door Coupe, 4-door Sedan
Wheelbase:
Approx. 104.4 inches (2651 mm)
Length:
Approx. 174.4 inches (4430 mm) for Sedan, 172.4 inches (4379 mm) for Coupe
Width:
Approx. 67.4 inches (1712 mm)
Height:
Approx. 55.2 inches (1402 mm) for Sedan, 53.1 inches (1349 mm) for Coupe
Weights
Curb Weight:
Approx. 2700-3100 lbs (1225-1406 kg), varies by model and equipment
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Could vary by model year and specific test; consult official NHTSA archives for definitive ratings. Early models generally had mixed results.
IIHS Side Impact:
Could vary by model year and specific test; consult official IIHS archives. Early models often rated as Marginal or Poor in side impacts.
Active Features
ABS:
Available (Standard on some trims and later models)
Passive Features
Airbags:
Driver and Passenger Frontal Airbags (Standard)
Seatbelts:
3-point front and rear seatbelts, pretensioners for front seats
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with cassette and/or CD player (optional). Various speaker configurations.
Driver Assistance
Cruise Control:
Available on most trims
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors available on higher trims
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (synthetic blend recommended)
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection
Spark Plug Replacement:
Every 100,000 miles (160,000 km) for iridium-tipped spark plugs (standard on later models); consult manual for specific plug type and interval.
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (API certified)
Coolant Specification:
Chrysler/Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, blue color (50/50 mix with distilled water)
Automatic Transmission Fluid:
ATF+4 (Automatic Transmission Fluid Type 9602)
Manual Transmission Fluid:
Refer to manual for specific fluid type and viscosity (e.g., SAE 75W-90 GL-4 or GL-5)
Brake Fluid:
DOT 3 or DOT 4 (refer to reservoir cap)
Known Issues
Common Problems:
Oil leaks (valve cover, oil pan), clutch wear, A/C system leaks, occasional electrical gremlins, suspension component wear (ball joints, tie rod ends).
Engine Issues:
Timing belt replacement critical at specified intervals (interference engine), potential for head gasket issues if overheated.
Transmission Issues:
Automatic transmission solenoid failures, manual transmission synchronizer wear.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Corporation (later DaimlerChrysler)
Model Evolution
Introduction Year:
1995 Model Year (launched in late 1994)
Design Philosophy:
Affordable, driver-focused compact designed to compete with imports, featuring a unique cab-forward design.
Mid Cycle Refresh:
Facelift for the 1999 model year, including revised styling, improved interior, and suspension upgrades.
Production
Assembly Location:
Belvidere, Illinois, USA
Production End Year:
2005 Model Year
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list for 1997 and 1998, recognizing its value, performance, and handling.
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