Basic Information Identification Make: Yamaha Model: Mountain Max 600 / 700 Product Type: Snowmobile Complete Workshop Repair Manual Codes Year Range Covered: 1997, 1998, 1999, 2000 Introduction Market Position Target Audience: Snowmobile owners seeking to perform their own maintenance, repairs, and diagnostics, as well as independent repair shops. Value Proposition: Significant cost savings compared to dealership service, empowers users with knowledge for self-sufficiency. Competitive Analysis Comparison To Oem Manuals: Provides a level of detail comparable to OEM service manuals, often with a more accessible digital format. Key Features Digital Accessibility: Instant download allows immediate access on multiple devices, ideal for field use or home workshops. Comprehensive Nature: Covers all aspects of the snowmobile, leaving no stone unturned for effective repair and maintenance. Manual Details Coverage Areas Manual Type: Complete Workshop Repair Manual / Service Manual Language: English Format: PDF Download Device Compatibility: All PCs, MACs, Tablets, Smartphones Page Count Estimated Page Count: Likely 500+ pages (typical for complete workshop manuals of this era) Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, overhaul, piston, rings, cylinder, crankshaft, connecting rods, bearings, cylinder head, valves, camshafts, timing. Fuel System: Carburetor (Mikuni VM Series likely) tuning, cleaning, rebuilding, fuel pump, fuel lines, fuel tank, fuel filter replacement. Ignition System: CDI unit, ignition coils, spark plugs, wiring diagrams, timing adjustments. Cooling System: Liquid cooling system components, radiator, coolant, water pump, thermostat, hoses, fan. Exhaust System: Exhaust manifold, muffler, pipes, gaskets, performance considerations. Drive System: Clutch (primary and secondary), drive belt inspection and replacement, chain case, gearbox, final drive. Suspension: Front suspension (telescopic forks likely), rear suspension (articulated track system), shock absorbers, springs, bushings, alignment. Steering System: Handlebar, steering post, tie rods, ski spindles, ski alignment. Brakes: Hydraulic disc brake system, brake caliper, master cylinder, brake lines, brake pads, brake fluid specifications and bleeding procedures. Electrical System: Wiring diagrams, battery, stator, regulator/rectifier, lighting system, switches, fuses, troubleshooting. Chassis And Bodywork: Frame, plastics, seat, hood, running boards, track, skis, decals, disassembly and reassembly. Procedures Included Routine Maintenance: Lubrication points, cleaning, track tension adjustment, drive belt inspection, spark plug checks, coolant checks. Troubleshooting: Diagnostic charts for common problems (e.g., starting issues, poor performance, overheating), symptom-based troubleshooting. Repair And Overhaul: Step-by-step instructions for component removal, disassembly, cleaning, inspection, repair, reassembly, and installation for all major systems. Engine Rebuilding: Complete engine rebuild procedures, including bore sizing, piston replacement, crankshaft balancing, and valve seat grinding. Clutch Service: Clutch alignment, roller inspection, spring replacement, weight adjustments, belt maintenance. Suspension Tuning: Adjusting suspension settings for different riding conditions, shock absorber rebuilds. Electrical Diagnostics: Testing of electrical components, wiring continuity checks, troubleshooting electrical faults. Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to complete engine and component overhauls, suitable for professional mechanics and advanced DIY enthusiasts. Diagnostic Capability: Detailed diagnostic procedures and troubleshooting guides for identifying and resolving performance issues and malfunctions. Specifications And Tolerances: Precise technical specifications, measurements, clearances, and torque values for all engine and chassis components. Wiring Diagrams: High-quality, detailed electrical wiring diagrams for all electrical systems. Illustrations And Diagrams: Clear, step-by-step illustrations and exploded views for component identification and assembly guidance. Manual Specifications File Format File Type: PDF (Portable Document Format) Searchable Text: Likely includes searchable text for efficient information retrieval. Print Quality Print Readability: Designed for clear printing on standard printers, ensuring legibility of text and diagrams. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled, reed valve induction (typical for this model) Engine Displacement 600: Approximately 593cc (specifics may vary by sub-model) Engine Displacement 700: Approximately 698cc (specifics may vary by sub-model) Engine Configuration: Parallel Twin Cylinder Performance Horsepower 600: Estimated 100-110 HP (varies by specific model year and tuning) Horsepower 700: Estimated 115-125 HP (varies by specific model year and tuning) Torque Characteristics: Strong mid-range and top-end power delivery, characteristic of performance-oriented 2-strokes. Fuel System Carburetor Model: Likely Mikuni VM Series (e.g., VM34 or VM38, specific sizes for 600cc and 700cc variants) Fuel Type: Unleaded gasoline (typically 87-91 octane, check manual for specific recommendation) Oil Injection: Yamaha Autolube oil injection system for automatic pre-mix of oil and fuel. Transmission Standard Transmission Type: CVT (Continuously Variable Transmission) with chain drive Primary Clutch: Yamaha 'Power-R' or similar performance clutch system Secondary Clutch: Adjustable secondary clutch (e.g., roller cam design) Drive Belt: Specific part number and width for the drive belt (crucial for performance and longevity) Features Gear Reduction: Integrated gearbox for final drive ratio. Clutch Maintenance: Includes procedures for clutch inspection, roller replacement, spring inspection, and belt wear assessment. Dimensions Exterior Overall Length: Varies by specific model, typically around 110-120 inches. Overall Width: Varies by specific model, typically around 40-45 inches. Track Width Front: Standard ski stance, typically around 38-40 inches. Track Dimensions: Common track lengths around 136 inches with various lug heights for...