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Daewoo Lanos 1997-2002 Factory Service Repair Manual

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This manual covers the Lanos, chassis code T100, produced from 1997 through 2002. The Lanos is a subcompact/compact car designed as an affordable and practical option, often catering to first-time car buyers and budget-conscious consumers. It was available as a 3-door or 5-door hatchback and a sedan, typically equipped with an inline-4 cylinder engine of either 1.5L or 1.6L displacement, paired with a 5-speed manual or optional 4-speed automatic transmission. Known for its simple operation and maintenance, the Lanos represented an effort to offer a modern vehicle in a competitive segment. This comprehensive factory service repair manual provides extensive information for the maintenance, diagnosis, and repair of the Lanos. It includes detailed procedures for engine mechanical and management systems, transmissions, suspension, steering, brakes, fuel, electrical, cooling, HVAC, body, and restraint systems. The manual also covers routine maintenance, troubleshooting guides, diagnostic procedures, torque specifications, and wiring diagrams, offering a complete resource for owners, mechanics, and technicians. Its depth of coverage ensures that users can effectively maintain and repair their Lanos vehicles. 🏷️ Basic Information Identification Make: Daewoo Model: Lanos Chassis Code: T100 Production Years Covered: 1997, 1998, 1999, 2000, 2001, 2002 Codes Engine Codes: A15SMS, A16DMS 👋 Introduction Market Position Segment: Subcompact/Compact car Target Audience: First-time car buyers, budget-conscious consumers, developing markets Competitive Analysis Key Competitors: Chevrolet Aveo (later models), Ford Fiesta, Opel/Vauxhall Corsa, Hyundai Accent, Kia Rio Key Features Design Philosophy: Affordable, practical, and simple to operate and maintain Body Styles: Offered as a hatchback (3-door and 5-door) and a sedan 📋 Manual Details Coverage Areas Coverage Scope: Complete official factory service repair Page Count Estimated Page Count: Hundreds of pages (specific number not provided, but implies extensive content) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul procedures, component testing, specifications Engine Management: Fuel injection, ignition system diagnostics, emissions controls Transmission Manual: Repair, disassembly, and reassembly of manual gearboxes Transmission Automatic: Diagnostics and repair procedures for automatic transmissions (if applicable to specific models covered) Suspension System: Front and rear suspension component diagnosis and replacement Steering System: Power steering system repair, steering column, linkage Brake System: Hydraulic system, ABS (if equipped), disc and drum brake servicing Cooling System: Radiator, thermostat, water pump, fan diagnostics Fuel System: Fuel pump, injectors, fuel tank, lines, pressure testing Electrical System: Wiring diagrams, component testing, charging system, starting system Lighting System: Headlights, taillights, interior lighting diagnostics HVAC System: Air conditioning, heating, ventilation system repair and servicing Body And Chassis: Exterior panel repair, interior trim, chassis components Restraints System: Airbag system diagnosis and service precautions Procedures Included Maintenance Procedures: Oil changes, filter replacements, spark plug service, fluid checks Troubleshooting Guides: Systematic diagnostic flowcharts for common problems Repair Procedures: Step-by-step instructions for component replacement and repair Diagnostic Procedures: Fault code interpretation, sensor testing, circuit analysis Torque Specifications: Essential torque values for critical fasteners Wiring Diagrams: Comprehensive electrical schematics for all systems Special Tools: Identification and usage of specialized tools required for repairs Technical Depth Depth Of Coverage: Comprehensive (suitable for professional technicians and advanced DIY enthusiasts) Diagnostic Capability: Advanced diagnostics, including sensor data analysis and electrical circuit tracing Rebuild Procedures: Detailed instructions for engine and transmission rebuilds 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable (designed for home or shop printing) Image Resolution: High-resolution images and diagrams for clarity Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder, SOHC (Single Overhead Camshaft) / DOHC (Double Overhead Camshaft) Displacement 1.5L: 1498 cc (1.5 Liters) Displacement 1.6L: 1598 cc (1.6 Liters) Performance Horsepower 1.5L: Approx. 85-90 PS (63-66 kW) Torque 1.5L: Approx. 125-130 Nm Horsepower 1.6L: Approx. 94-105 PS (69-77 kW) Torque 1.6L: Approx. 135-145 Nm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission Optional Optional Transmission: 4-speed Automatic Transmission Features Transmission Fluid Type: Dexron III or equivalent (for Automatic) 📐 Dimensions Exterior Length Sedan: Approx. 4310 mm Length Hatchback: Approx. 3995 mm Width: Approx. 1690 mm Height: Approx. 1430 mm Weights Curb Weight: Approx. 1050-1150 kg (depending on body style and equipment) Gross Vehicle Weight Rating: Approx. 1500-1600 kg 🛡️ Safety Features Ratings Crash Test Results: Varied significantly by market and testing agency; generally considered basic for its era. Active Features ABS: Optional Anti-lock Braking System (ABS) available on higher trims/later models. Traction Control: Not typically available. Passive Features Airbags: Driver and passenger airbags standard on most models, with some early or base models potentially lacking a passenger airbag. Seatbelts: Three-point seatbelts with pretensioners in the front. 💡 Technology Features Infotainment Radio System: Basic AM/FM radio with cassette or CD player, often with 2 or 4 speakers. Display: Simple digital or...
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Daewoo Lanos 1997-2002 Factory Service Repair ManualDaewoo Lanos 1997-2002 Factory Service Repair ManualDaewoo Lanos 1997-2002 Factory Service Repair ManualDaewoo Lanos 1997-2002 Factory Service Repair Manual
This manual covers the Lanos, chassis code T100, produced from 1997 through 2002. The Lanos is a subcompact/compact car designed as an affordable and practical option, often catering to first-time car buyers and budget-conscious consumers. It was available as a 3-door or 5-door hatchback and a sedan, typically equipped with an inline-4 cylinder engine of either 1.5L or 1.6L displacement, paired with a 5-speed manual or optional 4-speed automatic transmission. Known for its simple operation and maintenance, the Lanos represented an effort to offer a modern vehicle in a competitive segment. This comprehensive factory service repair manual provides extensive information for the maintenance, diagnosis, and repair of the Lanos. It includes detailed procedures for engine mechanical and management systems, transmissions, suspension, steering, brakes, fuel, electrical, cooling, HVAC, body, and restraint systems. The manual also covers routine maintenance, troubleshooting guides, diagnostic procedures, torque specifications, and wiring diagrams, offering a complete resource for owners, mechanics, and technicians. Its depth of coverage ensures that users can effectively maintain and repair their Lanos vehicles.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Lanos
Chassis Code:
T100
Production Years Covered:
1997, 1998, 1999, 2000, 2001, 2002
Codes
Engine Codes:
A15SMS, A16DMS
👋 Introduction
Market Position
Segment:
Subcompact/Compact car
Target Audience:
First-time car buyers, budget-conscious consumers, developing markets
Competitive Analysis
Key Competitors:
Chevrolet Aveo (later models), Ford Fiesta, Opel/Vauxhall Corsa, Hyundai Accent, Kia Rio
Key Features
Design Philosophy:
Affordable, practical, and simple to operate and maintain
Body Styles:
Offered as a hatchback (3-door and 5-door) and a sedan
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete official factory service repair
Page Count
Estimated Page Count:
Hundreds of pages (specific number not provided, but implies extensive content)
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul procedures, component testing, specifications
Engine Management:
Fuel injection, ignition system diagnostics, emissions controls
Transmission Manual:
Repair, disassembly, and reassembly of manual gearboxes
Transmission Automatic:
Diagnostics and repair procedures for automatic transmissions (if applicable to specific models covered)
Suspension System:
Front and rear suspension component diagnosis and replacement
Steering System:
Power steering system repair, steering column, linkage
Brake System:
Hydraulic system, ABS (if equipped), disc and drum brake servicing
Cooling System:
Radiator, thermostat, water pump, fan diagnostics
Fuel System:
Fuel pump, injectors, fuel tank, lines, pressure testing
Electrical System:
Wiring diagrams, component testing, charging system, starting system
Lighting System:
Headlights, taillights, interior lighting diagnostics
HVAC System:
Air conditioning, heating, ventilation system repair and servicing
Body And Chassis:
Exterior panel repair, interior trim, chassis components
Restraints System:
Airbag system diagnosis and service precautions
Procedures Included
Maintenance Procedures:
Oil changes, filter replacements, spark plug service, fluid checks
Troubleshooting Guides:
Systematic diagnostic flowcharts for common problems
Repair Procedures:
Step-by-step instructions for component replacement and repair
Diagnostic Procedures:
Fault code interpretation, sensor testing, circuit analysis
Torque Specifications:
Essential torque values for critical fasteners
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Special Tools:
Identification and usage of specialized tools required for repairs
Technical Depth
Depth Of Coverage:
Comprehensive (suitable for professional technicians and advanced DIY enthusiasts)
Diagnostic Capability:
Advanced diagnostics, including sensor data analysis and electrical circuit tracing
Rebuild Procedures:
Detailed instructions for engine and transmission rebuilds
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Printable (designed for home or shop printing)
Image Resolution:
High-resolution images and diagrams for clarity
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder, SOHC (Single Overhead Camshaft) / DOHC (Double Overhead Camshaft)
Displacement 1.5L:
1498 cc (1.5 Liters)
Displacement 1.6L:
1598 cc (1.6 Liters)
Performance
Horsepower 1.5L:
Approx. 85-90 PS (63-66 kW)
Torque 1.5L:
Approx. 125-130 Nm
Horsepower 1.6L:
Approx. 94-105 PS (69-77 kW)
Torque 1.6L:
Approx. 135-145 Nm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission
Optional
Optional Transmission:
4-speed Automatic Transmission
Features
Transmission Fluid Type:
Dexron III or equivalent (for Automatic)
📐 Dimensions
Exterior
Length Sedan:
Approx. 4310 mm
Length Hatchback:
Approx. 3995 mm
Width:
Approx. 1690 mm
Height:
Approx. 1430 mm
Weights
Curb Weight:
Approx. 1050-1150 kg (depending on body style and equipment)
Gross Vehicle Weight Rating:
Approx. 1500-1600 kg
🛡️ Safety Features
Ratings
Crash Test Results:
Varied significantly by market and testing agency; generally considered basic for its era.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on higher trims/later models.
Traction Control:
Not typically available.
Passive Features
Airbags:
Driver and passenger airbags standard on most models, with some early or base models potentially lacking a passenger airbag.
Seatbelts:
Three-point seatbelts with pretensioners in the front.
💡 Technology Features
Infotainment
Radio System:
Basic AM/FM radio with cassette or CD player, often with 2 or 4 speakers.
Display:
Simple digital or analog displays for clock, radio.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Connectivity Options:
Limited to basic auxiliary input on some later models; no integrated Bluetooth or USB typically.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 to 10,000 miles or 6-12 months, whichever comes first.
Air Filter Replacement:
Every 15,000 to 20,000 miles.
Spark Plug Replacement:
Every 30,000 to 40,000 miles (depending on plug type).
Fluid Specifications
Engine Oil Type:
API SJ/SL, SAE 10W-40 or 10W-30 (check owner's manual for specific viscosity based on climate).
Engine Oil Capacity:
Approx. 4.0 - 4.5 liters (including filter)
Coolant Type:
Ethylene Glycol based coolant (e.g., Dexcool compatible or specific GM/Daewoo coolant)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Idling Problems:
Can be caused by dirty throttle body, faulty idle air control (IAC) valve, or vacuum leaks.
Transmission Issues:
Manual transmissions can experience clutch wear; automatics may develop shifting problems if fluid is neglected.
Electrical Quirks:
Corrosion on connectors, intermittent power to accessories, power window failures can occur.
Rust Corrosion:
Common in areas exposed to salt and moisture, particularly on wheel arches, sills, and underbody.
📚 Vehicle History
Brand Heritage
Parent Company:
Daewoo Motor Co., Ltd. (South Korea)
Model Evolution
Development:
Developed from the Daewoo Nexia (which itself was based on the Opel Kadett E), aiming for a more modern design and improved platform. Often associated with GM design input.
Generation Code:
T100
Production
Manufacturing Locations:
Primarily South Korea, also produced in Poland (FSO) and Vietnam.
Production Period:
1997-2004 (with 1997-2002 being the primary focus of this manual).
🏆 Awards & Recognition
Recognitions
Safety Awards:
No significant widespread safety awards or top ratings from major consumer safety organizations are typically associated with the Lanos during this period.
Ratings
Consumer Reviews:
Mixed. Praised for affordability and basic functionality, criticized for build quality, refinement, and safety compared to established competitors.
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