Daewoo Lanos 1997-2002 Workshop Service Manual Repair
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🏷️ Basic Information Identification Make: Daewoo Model: Lanos Year Range Covered: 1997-2002 Codes Platform Code: T100 👋 Introduction Market Position Segment: Subcompact/Compact car, often positioned as an affordable and practical option. Competitive Analysis Competitors: Competed against vehicles like the Ford Escort, Opel Astra, Volkswagen Golf, Toyota Corolla, Honda Civic, and Hyundai Accent in various markets. Key Features Design Philosophy: Designed with a focus on practicality, fuel efficiency, and a comfortable ride for its class. Body Styles: Available primarily as a 4-door sedan and a 5-door hatchback. Engine Variants: Typically offered with 1.5L and 1.6L gasoline engines, though regional variations might exist. 📋 Manual Details Coverage Areas Geographic Coverage: Global (based on common Daewoo Lanos specifications) Market Segments: Passenger car, compact sedan/hatchback Page Count Estimated Pages: High (typical for comprehensive workshop manuals, potentially 1000+ pages) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English (standard for such manuals, although regional variations might exist) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing, lubrication, cooling systems Engine Management: Fuel injection, ignition, emissions control, engine control unit (ECU) diagnostics and wiring Transmission Manual: Clutch, gearbox internals, shift mechanism, servicing, repair Transmission Automatic: Automatic transmission operation, servicing, repair, torque converter, hydraulics (if applicable to specific models covered) Drivetrain: Front-wheel drive system, axles, CV joints, differentials Suspension: Front and rear suspension components, struts, shocks, springs, control arms, bushings, alignment specifications Steering: Steering system, power steering pump, rack and pinion, linkages, column, troubleshooting Brakes: Brake system, hydraulic lines, master cylinder, calipers, pads, rotors, drums, parking brake, ABS system (if equipped) Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, horn, wipers, power windows, central locking Body And Chassis: Body panel removal and installation, door mechanisms, interior trim, glass, chassis components HVAC: Heating, ventilation, and air conditioning system, refrigerant, components, servicing Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides, fault code interpretation Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation Diagnostics: On-board diagnostics (OBD) information, scan tool usage, sensor testing Specifications And Tolerances: Torque specifications, clearances, wear limits, alignment angles Technical Depth Depth: Comprehensive (covers routine maintenance to major overhauls and diagnostics) Audience: Professional mechanics and experienced DIY enthusiasts 📊 Manual Specifications File Format Digital Format: PDF Print Quality Digital Quality: High resolution, searchable text, printable pages Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code Example: A15SMS (1.5L SOHC), A16XER (1.6L DOHC, later models/variations) Displacement 1.5L: 1498 cc Displacement 1.6L: 1598 cc Performance 1.5L Horsepower 1.5L: ~75-85 hp (depending on specific tune and market) Torque 1.5L: ~120-130 Nm (depending on specific tune and market) Performance 1.6L Horsepower 1.6L: ~90-100 hp (depending on specific tune and market) Torque 1.6L: ~130-140 Nm (depending on specific tune and market) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) Fuel Type: Unleaded gasoline Engine Layout Configuration: Inline 4-cylinder, front-mounted, transverse Valve Train: SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on engine variant 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: 4-speed automatic transmission Features Drive: Front-wheel drive (FWD) 📐 Dimensions Exterior Sedan Length Sedan: Approx. 4280 mm Exterior Hatchback Length Hatchback: Approx. 4030 mm Exterior Width: Approx. 1680 mm Height: Approx. 1430-1440 mm Weights Curb Weight: Approx. 1050-1150 kg (depending on body style and equipment) Cargo Trunk Capacity Sedan: Approx. 380-400 liters Cargo Capacity Hatchback: Approx. 250-300 liters (seats up), expandable with rear seats folded 🛡️ Safety Features Ratings Crash Test Results: Varies by market and testing organization; generally modest for its era and segment. Active Features ABS: Optional or standard on higher trims (Anti-lock Braking System) Passive Features Airbags: Driver and passenger airbags (standard or optional depending on market and trim) Seat Belts: Front and rear seat belts, pretensioners for front seats (standard) Body Structure: Designed with crumple zones and a reinforced passenger safety cell. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player or cassette player. Aftermarket upgrades common. Display: Basic digital display for clock and radio information. Driver Assistance Cruise Control: Optional on higher trim levels. Connectivity Auxiliary Input: Rarely equipped from factory; typically added via aftermarket solutions. 🔧 Maintenance Service Intervals Oil Oil Change Interval: Every 7,500 - 10,000 miles or 6-12 months, whichever comes first (refer to manual for exact recommendation). Service Intervals Filters Air Filter Replacement: Every 15,000 - 30,000 miles or as needed based on inspection. Cabin Filter Replacement: Every 15,000 - 30,000 miles or annually (if equipped). Service Intervals Spark Plugs Spark Plug Replacement: Every 30,000 - 60,000 miles (depending on plug type, e.g., platinum/iridium recommended for longer life). Fluid Specifications Engine Oil...
Comprehensive (covers routine maintenance to major overhauls and diagnostics)
Audience:
Professional mechanics and experienced DIY enthusiasts
📊 Manual Specifications
File Format
Digital Format:
PDF
Print Quality
Digital Quality:
High resolution, searchable text, printable pages
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
A15SMS (1.5L SOHC), A16XER (1.6L DOHC, later models/variations)
Displacement 1.5L:
1498 cc
Displacement 1.6L:
1598 cc
Performance 1.5L
Horsepower 1.5L:
~75-85 hp (depending on specific tune and market)
Torque 1.5L:
~120-130 Nm (depending on specific tune and market)
Performance 1.6L
Horsepower 1.6L:
~90-100 hp (depending on specific tune and market)
Torque 1.6L:
~130-140 Nm (depending on specific tune and market)
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Layout
Configuration:
Inline 4-cylinder, front-mounted, transverse
Valve Train:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on engine variant
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission
Optional
Transmission Type Optional:
4-speed automatic transmission
Features
Drive:
Front-wheel drive (FWD)
📐 Dimensions
Exterior Sedan
Length Sedan:
Approx. 4280 mm
Exterior Hatchback
Length Hatchback:
Approx. 4030 mm
Exterior
Width:
Approx. 1680 mm
Height:
Approx. 1430-1440 mm
Weights
Curb Weight:
Approx. 1050-1150 kg (depending on body style and equipment)
Cargo
Trunk Capacity Sedan:
Approx. 380-400 liters
Cargo Capacity Hatchback:
Approx. 250-300 liters (seats up), expandable with rear seats folded
🛡️ Safety Features
Ratings
Crash Test Results:
Varies by market and testing organization; generally modest for its era and segment.
Active Features
ABS:
Optional or standard on higher trims (Anti-lock Braking System)
Passive Features
Airbags:
Driver and passenger airbags (standard or optional depending on market and trim)
Seat Belts:
Front and rear seat belts, pretensioners for front seats (standard)
Body Structure:
Designed with crumple zones and a reinforced passenger safety cell.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player. Aftermarket upgrades common.
Display:
Basic digital display for clock and radio information.
Driver Assistance
Cruise Control:
Optional on higher trim levels.
Connectivity
Auxiliary Input:
Rarely equipped from factory; typically added via aftermarket solutions.
🔧 Maintenance
Service Intervals Oil
Oil Change Interval:
Every 7,500 - 10,000 miles or 6-12 months, whichever comes first (refer to manual for exact recommendation).
Service Intervals Filters
Air Filter Replacement:
Every 15,000 - 30,000 miles or as needed based on inspection.
Cabin Filter Replacement:
Every 15,000 - 30,000 miles or annually (if equipped).
Service Intervals Spark Plugs
Spark Plug Replacement:
Every 30,000 - 60,000 miles (depending on plug type, e.g., platinum/iridium recommended for longer life).
Fluid Specifications Engine Oil
Engine Oil Viscosity:
Typically 10W-30 or 5W-30 for gasoline engines, depending on climate.
Engine Oil Specification:
API SL or higher, ACEA A3/B4 recommended.
Fluid Specifications Coolant
Coolant Type:
Ethylene glycol-based coolant (e.g., GM Dex-Cool compatible or similar).
Fluid Specifications Transmission
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Automatic Transmission Fluid:
Dexron III (or equivalent) ATF.
Fluid Specifications Brakes
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Engine Reliability:
Can experience oil leaks from valve cover gasket, intake manifold gasket. Timing belt replacement is critical to avoid catastrophic engine damage. Some report slight power loss over time.
Suspension Wear:
Worn control arm bushings, ball joints, and shock absorbers are common due to age and road conditions.
Electrical Issues:
Corrosion on electrical connectors, faulty window regulators, and intermittent dashboard warning lights can occur.
Rusting:
Prone to rust, especially in wheel arches, sills, and around the fuel filler neck, particularly in regions with harsh winters.
📚 Vehicle History
Brand Heritage
Parent Company:
Daewoo Motor Company (South Korea), later acquired by GM.
Model Evolution
Predecessor:
Daewoo Nexia/LeMans (though Lanos was a distinct new platform).
Successor:
Daewoo Nubira (larger model), Daewoo Lacetti (later models evolved from Lanos platform under GM).
Production
Production Years:
1997-2002 (for the specific generation covered by this manual)
Manufacturing Locations:
South Korea, Poland (FSO), Ukraine (ZAZ), Romania (Rodae), and other licensed assembly plants.
Sales Performance
Market Penetration:
Achieved moderate success in Eastern Europe, South America, and certain Asian markets. Less successful in Western Europe and North America compared to established brands.
🏆 Awards & Recognition
Recognitions
Awards:
Generally not a recipient of major international automotive awards. Its success was more in providing affordable transportation in emerging markets.
Ratings
Reliability Perception:
Perceived as a budget-friendly car; reliability can be variable, often dependent on maintenance and market-specific build quality.