🏷️ Basic Information Identification Make: BMW Model: K1200 Production Years Covered: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Codes Chassis Codes: K589 (K1200RS, K1200GT), K1200LT (not explicitly mentioned but relevant within the K series family) 👋 Introduction Market Position Segment: Premium Sport Touring Motorcycle Competitive Analysis Competitors: Honda ST1100, Yamaha FJ1200, Kawasaki GTR1000, Moto Guzzi Norge Key Features Design Philosophy: Emphasis on comfort, performance, and long-distance touring capabilities, showcasing BMW's engineering prowess in a shaft-driven inline four-cylinder (later flat-four) configuration. Manual Value Proposition: Empowers owners and independent mechanics with the detailed knowledge required for proper maintenance and repair, saving time and money compared to dealership service. 📋 Manual Details Coverage Areas Scope: Comprehensive repair and service for the BMW K1200 series motorcycles produced between 1997 and 2004. Page Count Estimated Pages: 500-800+ (typical for comprehensive BMW service manuals) Manual Type Type: Factory-authorized Repair and Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: In-depth coverage of the flat-four DOHC engine, including disassembly, assembly, valve adjustments, timing, lubrication system, cooling system, and fuel injection system (Motronic). Transmission Drivetrain: Six-speed gearbox, clutch operation, final drive shaft, universal joints, and related components. Electrical System: Detailed wiring diagrams, starter motor, alternator, battery management, ignition system, lighting, instrument cluster, ABS II (or integral ABS depending on model variant), and electronic control units (ECU). Suspension Steering: Front Telelever suspension, rear Paralever single-sided swingarm, shock absorber adjustments, fork seal replacement, wheel bearing maintenance, steering head bearing service. Braking System: Integral ABS system (where applicable), brake fluid flush and bleeding procedures, caliper maintenance, rotor inspection, brake pad replacement. Fuel System: Fuel pump operation, fuel filter replacement, injector cleaning, fuel tank maintenance. Bodywork Frame: Fairing removal and installation, seat, luggage systems (touring variants), chassis inspection, mounting points. Exhaust System: Catalytic converter operation, exhaust component inspection and replacement. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, brake fluid renewal, coolant checks and changes, drive shaft lubrication. Troubleshooting: Diagnostic procedures for common issues, fault code interpretation (if applicable), electrical system diagnostics, engine performance problems. Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, electrical component repair. Technical Specifications: Torque specifications for all fasteners, engine timing data, valve clearances, fluid capacities and types. Diagnostic Troubleshooting Charts: Detailed charts to help diagnose symptoms and identify root causes of mechanical and electrical problems. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and ABS service. Manual Type Completeness: Full factory service manual content, providing all necessary information for repair and maintenance. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable PDF with clear diagrams and text. Searchability: Fully searchable PDF text allows for quick access to specific information. Print Quality Printability: Printable pages for workshop use. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Type: 1171cc (K1200RS/GT) / 1171cc (K1200LT) Flat-Four, Liquid-Cooled, DOHC, 16 Valves Performance Horsepower: Approx. 130-135 HP (K1200RS/GT models) Torque: Approx. 110-115 Nm (K1200RS/GT models) Fuel System Induction: Bosch Motronic Electronic Fuel Injection (EFI) with dual throttle bodies per cylinder Cooling System Type: Liquid Cooling with electric fan Engine Internals Bore X Stroke: 70.5 mm x 75 mm (K1200RS/GT) Compression Ratio: 10.2:1 Valve Train: Double Overhead Camshafts (DOHC) with 4 valves per cylinder, operated by bucket tappets. 🔧 Transmission Standard Type: 6-Speed Sequential Manual Transmission Optional Availability: N/A (Manual transmission standard on all models covered) Features Final Drive: Enclosed Shaft Drive with Universal Joint Fluid Specifications Gearbox Oil: BMW recommends specific gear oil, typically SAE 75W/90 API GL-5 (consult manual for exact part number and specification). Clutch Type: Hydraulically operated, multi-plate wet clutch 📐 Dimensions Exterior Wheelbase: Approx. 1570 mm (61.8 in) for K1200RS Weights Dry Weight: Approx. 240-260 kg (529-573 lbs) depending on model variant (RS, GT, LT) Wet Weight: Approx. 260-280 kg (573-617 lbs) depending on model variant 🛡️ Safety Features Ratings ABS System: Integral ABS (Anti-lock Braking System) - Combined braking on earlier models, fully integrated system on later variants. Active Features Braking: ABS, Dual front discs, Single rear disc Passive Features Lighting: Halogen headlights, LED tail light (later models), auxiliary lighting options. 💡 Technology Features Infotainment Instrument Cluster: Multi-function LCD display, analog tachometer and speedometer, various indicator lights, and on-board computer for some models. Driver Assistance ABS Integration: Integral ABS system provides advanced braking control for enhanced safety during deceleration. Connectivity Diagnostic Ports: BMW's proprietary diagnostic connectors allowing for advanced electronic system analysis with appropriate tools. Convenience Features Heated Grips Seats: Available as optional equipment on GT and LT models for enhanced comfort. Cruise Control: Available on select models for effortless long-distance cruising. 🔧 Maintenance Service Intervals Oil Filter Change: Every 10,000 km (6,000 miles) or annually, whichever comes first. Air Filter Service: Inspect every...
K589 (K1200RS, K1200GT), K1200LT (not explicitly mentioned but relevant within the K series family)
👋 Introduction
Market Position
Segment:
Premium Sport Touring Motorcycle
Competitive Analysis
Competitors:
Honda ST1100, Yamaha FJ1200, Kawasaki GTR1000, Moto Guzzi Norge
Key Features
Design Philosophy:
Emphasis on comfort, performance, and long-distance touring capabilities, showcasing BMW's engineering prowess in a shaft-driven inline four-cylinder (later flat-four) configuration.
Manual Value Proposition:
Empowers owners and independent mechanics with the detailed knowledge required for proper maintenance and repair, saving time and money compared to dealership service.
📋 Manual Details
Coverage Areas
Scope:
Comprehensive repair and service for the BMW K1200 series motorcycles produced between 1997 and 2004.
Page Count
Estimated Pages:
500-800+ (typical for comprehensive BMW service manuals)
Manual Type
Type:
Factory-authorized Repair and Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
In-depth coverage of the flat-four DOHC engine, including disassembly, assembly, valve adjustments, timing, lubrication system, cooling system, and fuel injection system (Motronic).
Transmission Drivetrain:
Six-speed gearbox, clutch operation, final drive shaft, universal joints, and related components.
Electrical System:
Detailed wiring diagrams, starter motor, alternator, battery management, ignition system, lighting, instrument cluster, ABS II (or integral ABS depending on model variant), and electronic control units (ECU).
Suspension Steering:
Front Telelever suspension, rear Paralever single-sided swingarm, shock absorber adjustments, fork seal replacement, wheel bearing maintenance, steering head bearing service.
Braking System:
Integral ABS system (where applicable), brake fluid flush and bleeding procedures, caliper maintenance, rotor inspection, brake pad replacement.
Bosch Motronic Electronic Fuel Injection (EFI) with dual throttle bodies per cylinder
Cooling System
Type:
Liquid Cooling with electric fan
Engine Internals
Bore X Stroke:
70.5 mm x 75 mm (K1200RS/GT)
Compression Ratio:
10.2:1
Valve Train:
Double Overhead Camshafts (DOHC) with 4 valves per cylinder, operated by bucket tappets.
🔧 Transmission
Standard
Type:
6-Speed Sequential Manual Transmission
Optional
Availability:
N/A (Manual transmission standard on all models covered)
Features
Final Drive:
Enclosed Shaft Drive with Universal Joint
Fluid Specifications
Gearbox Oil:
BMW recommends specific gear oil, typically SAE 75W/90 API GL-5 (consult manual for exact part number and specification).
Clutch
Type:
Hydraulically operated, multi-plate wet clutch
📐 Dimensions
Exterior
Wheelbase:
Approx. 1570 mm (61.8 in) for K1200RS
Weights
Dry Weight:
Approx. 240-260 kg (529-573 lbs) depending on model variant (RS, GT, LT)
Wet Weight:
Approx. 260-280 kg (573-617 lbs) depending on model variant
🛡️ Safety Features
Ratings
ABS System:
Integral ABS (Anti-lock Braking System) - Combined braking on earlier models, fully integrated system on later variants.
Active Features
Braking:
ABS, Dual front discs, Single rear disc
Passive Features
Lighting:
Halogen headlights, LED tail light (later models), auxiliary lighting options.
💡 Technology Features
Infotainment
Instrument Cluster:
Multi-function LCD display, analog tachometer and speedometer, various indicator lights, and on-board computer for some models.
Driver Assistance
ABS Integration:
Integral ABS system provides advanced braking control for enhanced safety during deceleration.
Connectivity
Diagnostic Ports:
BMW's proprietary diagnostic connectors allowing for advanced electronic system analysis with appropriate tools.
Convenience Features
Heated Grips Seats:
Available as optional equipment on GT and LT models for enhanced comfort.
Cruise Control:
Available on select models for effortless long-distance cruising.
🔧 Maintenance
Service Intervals
Oil Filter Change:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Air Filter Service:
Inspect every 20,000 km (12,000 miles), replace as needed.
Spark Plug Replacement:
Typically every 30,000 - 40,000 km (18,000 - 24,000 miles), depending on plug type.
Valve Adjustment:
Inspect and adjust at 40,000 km (24,000 miles) or as indicated by performance.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil:
BMW recommends specific synthetic engine oils. Typically SAE 5W-40 or 10W-40 API SL/SM or JASO MA (consult manual for exact BMW specifications and part numbers, e.g., BMW Motor Oil 5W-40).
Coolant:
BMW Coolant (Antifreeze/Heat Protection) - Blue, or equivalent ethylene glycol-based coolant with corrosion inhibitors. Capacity approx. 3.5 liters (consult manual for exact spec).
Brake Fluid:
DOT 4 (for ABS models, it is critical to use the specified fluid to avoid damage to the ABS pump).
Fuel Type:
Unleaded Premium Gasoline, minimum 95 RON (91 AKI).
Known Issues
Fuel Pump Reliability:
Some early models experienced fuel pump failures; replacement with upgraded units may be advisable.
ABS Sensor Issues:
ABS sensor ring or wiring can be susceptible to dirt or damage, leading to ABS fault warnings.
Clutch Slave Cylinder Leaks:
Hydraulic clutch slave cylinder seals can degrade over time, leading to fluid leaks.
Hall Sender Failures:
Failure of the Hall effect sensors can cause intermittent starting or running issues.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle Division:
BMW Motorrad, established in 1923, with a long history of innovation in motorcycle engineering, particularly with shaft-driven boxer and inline engines.
Model Evolution
K Series Development:
The K1200 series represents a significant evolution of BMW's transverse inline-four engine concept, designed for high-performance touring and sport-touring.
Production
Manufacturing Plant:
Berlin, Germany (Spandau Plant)
Model Variants
K1200Rs:
The original sport-touring model, known for its powerful engine and advanced suspension.
K1200Gt:
A more touring-oriented version of the RS, often featuring enhanced comfort features and wind protection.
K1200Lt:
The flagship luxury tourer, designed for ultimate comfort and equipped with extensive touring amenities.
🏆 Awards & Recognition
Recognitions
Touring Capability:
Consistently praised by motorcycle publications for its long-distance comfort, stable handling, and powerful engine, establishing itself as a benchmark in the sport-touring segment.