BMW K1200RS K 1200 RS 1997-2004 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: K1200RS Model Alias: K 1200 RS Production Years Covered: 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004 Codes Vin Designation: WB10571 (for K1200RS) 👋 Introduction Market Position Segment: Sport Touring Motorcycle Target Audience: BMW K1200RS owners and independent repair shops seeking official factory documentation. Competitive Analysis Competitors: Honda ST1100/ST1300, Kawasaki Concours 14, Yamaha FJR1300, Ducati ST series. Key Features Vehicle Appeal: Comfortable for long-distance touring, powerful engine, shaft drive, BMW build quality and engineering. Manual Value Proposition: Provides authoritative, factory-level repair information, crucial for maintaining the complex systems of a BMW motorcycle. 📋 Manual Details Coverage Areas Primary Focus: Comprehensive Service and Repair Key Topics: Maintenance, Troubleshooting, Repair, Overhaul, Diagnostics, Electrical Schematics, Specifications Page Count Estimated Pages: Hundreds (Specific count not provided in product info, but typical for this type of manual) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Transmission, Clutch, Drivetrain (Shaft Drive) Chassis: Frame, Suspension (Front & Rear), Steering, Wheels, Tires, Brakes (ABS optional) Electrical: Battery, Charging System, Ignition System, Lighting, Instruments, Control Units (ECU), Sensors, Wiring Diagrams Bodywork: Fairings, Body Panels, Seat, Fuel Tank, Luggage Systems (if applicable) Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Spark Plug Service, Chain/Shaft Drive Maintenance, Brake Fluid Service, Coolant Service Troubleshooting: Diagnostic procedures for common faults, error code interpretation, electrical system diagnosis Component Repair: Engine rebuild procedures, transmission overhaul, suspension component replacement, brake caliper service, fuel injection system repair Electrical Repair: Wiring harness repair, sensor testing and replacement, ECU diagnostics and programming (if covered) Technical Depth Depth: Comprehensive: From basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely text-searchable PDF for efficient information retrieval Print Quality Quality: High-resolution, suitable for printing key sections or the entire manual. Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline Four-cylinder Displacement: 1171 cc (for early models, later models may have variations) Bore X Stroke: 78.8 mm x 75 mm (Typical for K1100, likely similar for K1200RS variants) Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: Approx. 100-109 hp @ 7500 rpm (depending on specific model year and tune) Torque: Approx. 100-110 Nm @ 5500 rpm (depending on specific model year and tune) Fuel System Induction: Electronic Fuel Injection (EFI) - Bosch Motronic or similar Fuel Type: Unleaded Gasoline (95 RON recommended) 🔧 Transmission Standard Transmission Type: 5-speed Manual Final Drive: Shaft Drive Optional Optional Transmission: None specified, standard 5-speed manual with shaft drive Features Clutch Type: Hydraulically actuated, multi-plate wet clutch 📐 Dimensions Exterior Length: Approx. 2230 mm (90.0 in) Width: Approx. 960 mm (37.8 in) (including mirrors) Height: Approx. 1390 mm (54.7 in) (seat height variable) Weights Dry Weight: Approx. 244 kg (538 lbs) Wet Weight: Approx. 272 kg (600 lbs) Load Capacity: Recommended rider and passenger weight limits (details in manual) 🛡️ Safety Features Ratings Braking System: Optional ABS (Anti-lock Braking System) - BMW Integral ABS available on some models. Active Features Braking Front: Dual Disc with 4-piston calipers Braking Rear: Single Disc with 2-piston caliper Lighting: Halogen Headlight, Integrated Turn Signals, LED Taillight Passive Features Frame Construction: Aluminum Twin-Spar Frame 💡 Technology Features Infotainment Instrumentation: Analog Tachometer and Speedometer, LCD display for trip computer, fuel level, gear indicator, clock, engine temperature. Audio System: Optional radio/cassette or CD player systems were available for some models/markets. Driver Assistance ABS: Integral ABS system available as an option, enhancing braking safety, particularly during touring. Connectivity Diagnostic Ports: On-board diagnostics (OBD) capabilities, requiring specific BMW diagnostic tools for advanced troubleshooting. Performance Enhancements Engine Management: Sophisticated electronic engine management system (e.g., Motronic) controlling fuel injection and ignition timing. Ergonomics Adjustability: Adjustable handlebars and potentially adjustable seat height on some variants, facilitating rider comfort for long distances. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 km (6,000 miles) or annually, whichever comes first. Valve Clearance Check: Every 20,000 km (12,000 miles) or as specified in the manual. Spark Plug Replacement: Every 20,000 km (12,000 miles) or as specified. Fluid Specifications Engine Oil Type: API SG or higher, SAE 15W-40 or 20W-50 (refer to manual for exact BMW specification, e.g., BMW Motorrad Advantec) Engine Oil Capacity: Approx. 4.5 liters (4.7 US qt) with filter change. Coolant Type: Ethylene glycol-based antifreeze mixture with corrosion inhibitors (BMW Coolant) Final Drive Oil Type: Gear oil, API GL-5, SAE 75W-90 (BMW recommends specific formulation) Brake Fluid Type: DOT 4 (for ABS models, DOT 4 ESP might be specified) Known Issues Common Wear Items: Clutch wear, fuel pump longevity, alternator output, rear shock absorber (especially on higher mileage units), ABS...
Wiring harness repair, sensor testing and replacement, ECU diagnostics and programming (if covered)
Technical Depth
Depth:
Comprehensive: From basic maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely text-searchable PDF for efficient information retrieval
Print Quality
Quality:
High-resolution, suitable for printing key sections or the entire manual.
Binding Type
Binding:
N/A (Digital Download - PDF)
Paper Type
Paper:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline Four-cylinder
Displacement:
1171 cc (for early models, later models may have variations)
Bore X Stroke:
78.8 mm x 75 mm (Typical for K1100, likely similar for K1200RS variants)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
Approx. 100-109 hp @ 7500 rpm (depending on specific model year and tune)
Torque:
Approx. 100-110 Nm @ 5500 rpm (depending on specific model year and tune)
Fuel System
Induction:
Electronic Fuel Injection (EFI) - Bosch Motronic or similar
Fuel Type:
Unleaded Gasoline (95 RON recommended)
🔧 Transmission
Standard
Transmission Type:
5-speed Manual
Final Drive:
Shaft Drive
Optional
Optional Transmission:
None specified, standard 5-speed manual with shaft drive
Features
Clutch Type:
Hydraulically actuated, multi-plate wet clutch
📐 Dimensions
Exterior
Length:
Approx. 2230 mm (90.0 in)
Width:
Approx. 960 mm (37.8 in) (including mirrors)
Height:
Approx. 1390 mm (54.7 in) (seat height variable)
Weights
Dry Weight:
Approx. 244 kg (538 lbs)
Wet Weight:
Approx. 272 kg (600 lbs)
Load Capacity:
Recommended rider and passenger weight limits (details in manual)
🛡️ Safety Features
Ratings
Braking System:
Optional ABS (Anti-lock Braking System) - BMW Integral ABS available on some models.
Active Features
Braking Front:
Dual Disc with 4-piston calipers
Braking Rear:
Single Disc with 2-piston caliper
Lighting:
Halogen Headlight, Integrated Turn Signals, LED Taillight
Passive Features
Frame Construction:
Aluminum Twin-Spar Frame
💡 Technology Features
Infotainment
Instrumentation:
Analog Tachometer and Speedometer, LCD display for trip computer, fuel level, gear indicator, clock, engine temperature.
Audio System:
Optional radio/cassette or CD player systems were available for some models/markets.
Driver Assistance
ABS:
Integral ABS system available as an option, enhancing braking safety, particularly during touring.
Connectivity
Diagnostic Ports:
On-board diagnostics (OBD) capabilities, requiring specific BMW diagnostic tools for advanced troubleshooting.
Performance Enhancements
Engine Management:
Sophisticated electronic engine management system (e.g., Motronic) controlling fuel injection and ignition timing.
Ergonomics
Adjustability:
Adjustable handlebars and potentially adjustable seat height on some variants, facilitating rider comfort for long distances.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Clearance Check:
Every 20,000 km (12,000 miles) or as specified in the manual.
Spark Plug Replacement:
Every 20,000 km (12,000 miles) or as specified.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 15W-40 or 20W-50 (refer to manual for exact BMW specification, e.g., BMW Motorrad Advantec)
Engine Oil Capacity:
Approx. 4.5 liters (4.7 US qt) with filter change.
Coolant Type:
Ethylene glycol-based antifreeze mixture with corrosion inhibitors (BMW Coolant)
Final Drive Oil Type:
Gear oil, API GL-5, SAE 75W-90 (BMW recommends specific formulation)