🏷️ Basic Information Identification Make: Aprilia Model: Leonardo Year: 1997 Variant: 125 Codes Engine Code: Rotax 125cc (likely 2-stroke, liquid-cooled, single-cylinder) 👋 Introduction Market Position Market Segment: Lightweight scooter, popular for urban commuting and short-distance travel. Competitive Analysis Competitors: Competed with other 125cc scooters from brands like Piaggio (Zip, Liberty), Yamaha (Jog, Axis), Honda (Dio, Lead). Key Features Design: Sporty styling, comfortable seating, under-seat storage, agile handling. Engine Type: Performance-oriented 2-stroke engine, known for its punchy acceleration. 📋 Manual Details Coverage Areas Systems Covered: Engine, Transmission, Fuel System, Ignition System, Cooling System, Electrical System, Chassis, Suspension, Brakes, Bodywork, Troubleshooting, Maintenance Page Count Page Count: Likely 200-300 pages (typical for a comprehensive service manual of this era) Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly and reassembly of the 125cc Rotax engine, including cylinder, piston, crankshaft, connecting rod, bearings, seals, and gaskets. Fuel System: Carburetor adjustment and overhaul (likely Dell'Orto or similar), fuel lines, fuel pump, fuel filter. Ignition System: CDI ignition system, spark plug specifications, ignition timing, troubleshooting ignition faults. Cooling System: Radiator, coolant flow, water pump, thermostat, fan operation, coolant specifications, bleeding procedures. Transmission Drivetrain: Automatic transmission (likely CVT - Continuously Variable Transmission), clutch operation, variator, torque converter, drive belt inspection and replacement, final drive. Electrical System: Wiring diagrams, battery specifications, charging system (alternator/stator), starter motor, lighting, horn, switches, fuses, troubleshooting electrical circuits. Chassis Frame: Frame inspection, welding points, steering head bearings, center stand, side stand. Suspension Front: Front fork overhaul, oil specifications, seal replacement, spring rates, damping adjustments. Suspension Rear: Rear shock absorber specifications, adjustment, linkage lubrication, swingarm bearings. Brakes Front: Front brake caliper service, brake pad replacement, master cylinder overhaul, brake fluid specifications (DOT 4), bleeding procedures, rotor specifications. Brakes Rear: Rear brake caliper service, brake pad replacement, master cylinder overhaul, brake fluid specifications (DOT 4), bleeding procedures, rotor specifications. Wheels Tires: Wheel bearing inspection and replacement, tire pressure specifications, recommended tire sizes. Bodywork Fairings: Panel removal and installation, fairing repair, seat removal, storage compartment access. Procedures Included Routine Maintenance: Oil change intervals and specifications, air filter cleaning/replacement, spark plug replacement, chain/belt adjustment, brake adjustments. Engine Rebuild: Detailed step-by-step instructions for full engine disassembly, inspection, component replacement (piston, rings, bearings, seals), and reassembly with torque specifications. Carburetor Overhaul: Complete carburetor disassembly, cleaning, reassembly, jetting adjustments, and idle speed settings. Brake System Service: Bleeding the brake system, replacing brake pads and rotors, servicing brake calipers and master cylinders. Suspension Fork Rebuild: Front fork oil change, seal replacement, and general overhaul procedures. Electrical Troubleshooting: Diagnosis of common electrical issues using wiring diagrams and multimeter testing. Troubleshooting Guides: Diagnostic flowcharts and symptom-based troubleshooting for various mechanical and electrical problems. Technical Depth Depth Level: Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution scans of original manual pages, ensuring clarity of text and diagrams. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke, liquid-cooled, single-cylinder, Rotax Displacement: 124.8 cc (125cc class) Bore X Stroke: Approximately 54 mm x 54.5 mm (typical for this engine) - specific data may vary, check manual. Compression Ratio: Likely around 7.0:1 to 8.0:1 (for 2-stroke) - specific data in manual. Performance Horsepower Output: Approx. 14-15 HP at 7,500-8,500 RPM (estimated, performance tuning can vary) Torque Output: Approx. 1.3-1.4 kgf-m at 7,000-7,500 RPM (estimated) Fuel System Carburetor Model: Likely Dell'Orto PHVB 26 or similar Fuel Delivery: Carburetor Fuel Type: Unleaded gasoline (RON 95 or higher recommended) Oil Mixing: Automatic oil injection system Lubrication Engine Oil Type: 2-stroke specific engine oil (e.g., Motul 510, Castrol Power 1 TTS) - specific viscosity (e.g., SAE 7.5W-30) and API rating (e.g., API TC, JASO FD) in manual. Transmission Oil Type: Gear oil (e.g., SAE 80W-90) - specific capacity and API GL-4 rating in manual. 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Optional Optional Transmissions: N/A (CVT was standard for this model) Features Clutch Type: Centrifugal automatic clutch Drive Belt: V-belt drive system Final Drive: Gear reduction drive 📐 Dimensions Exterior Length: Approx. 1900-2000 mm (estimate, specific dimensions in manual) Width: Approx. 700-750 mm (estimate, specific dimensions in manual) Height: Approx. 1200-1250 mm (estimate, specific dimensions in manual) Wheelbase: Approx. 1350-1380 mm (estimate, specific dimensions in manual) Weights Dry Weight: Approx. 120-130 kg (estimate, specific weight in manual) Fuel Tank Capacity: Approx. 8-10 liters (estimate, specific capacity in manual) 🛡️ Safety Features Ratings Safety Ratings: Not applicable for this vehicle category in the same way as cars; focus on build quality and braking performance. Active Features Braking System: Disc brakes front and rear, providing effective stopping power. Handling: Agile chassis and...
Oil change intervals and specifications, air filter cleaning/replacement, spark plug replacement, chain/belt adjustment, brake adjustments.
Engine Rebuild:
Detailed step-by-step instructions for full engine disassembly, inspection, component replacement (piston, rings, bearings, seals), and reassembly with torque specifications.
Bleeding the brake system, replacing brake pads and rotors, servicing brake calipers and master cylinders.
Suspension Fork Rebuild:
Front fork oil change, seal replacement, and general overhaul procedures.
Electrical Troubleshooting:
Diagnosis of common electrical issues using wiring diagrams and multimeter testing.
Troubleshooting Guides:
Diagnostic flowcharts and symptom-based troubleshooting for various mechanical and electrical problems.
Technical Depth
Depth Level:
Comprehensive, covering everything from basic maintenance to full engine and transmission rebuilds, including advanced diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution scans of original manual pages, ensuring clarity of text and diagrams.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-stroke, liquid-cooled, single-cylinder, Rotax
Displacement:
124.8 cc (125cc class)
Bore X Stroke:
Approximately 54 mm x 54.5 mm (typical for this engine) - specific data may vary, check manual.
Compression Ratio:
Likely around 7.0:1 to 8.0:1 (for 2-stroke) - specific data in manual.
Performance
Horsepower Output:
Approx. 14-15 HP at 7,500-8,500 RPM (estimated, performance tuning can vary)
Torque Output:
Approx. 1.3-1.4 kgf-m at 7,000-7,500 RPM (estimated)
Fuel System
Carburetor Model:
Likely Dell'Orto PHVB 26 or similar
Fuel Delivery:
Carburetor
Fuel Type:
Unleaded gasoline (RON 95 or higher recommended)
Oil Mixing:
Automatic oil injection system
Lubrication
Engine Oil Type:
2-stroke specific engine oil (e.g., Motul 510, Castrol Power 1 TTS) - specific viscosity (e.g., SAE 7.5W-30) and API rating (e.g., API TC, JASO FD) in manual.
Transmission Oil Type:
Gear oil (e.g., SAE 80W-90) - specific capacity and API GL-4 rating in manual.
Approx. 1900-2000 mm (estimate, specific dimensions in manual)
Width:
Approx. 700-750 mm (estimate, specific dimensions in manual)
Height:
Approx. 1200-1250 mm (estimate, specific dimensions in manual)
Wheelbase:
Approx. 1350-1380 mm (estimate, specific dimensions in manual)
Weights
Dry Weight:
Approx. 120-130 kg (estimate, specific weight in manual)
Fuel Tank Capacity:
Approx. 8-10 liters (estimate, specific capacity in manual)
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable for this vehicle category in the same way as cars; focus on build quality and braking performance.
Active Features
Braking System:
Disc brakes front and rear, providing effective stopping power.
Handling:
Agile chassis and suspension designed for maneuverability in urban environments.
Passive Features
Lighting:
Headlight, taillight, brake lights, turn signals for visibility.
Mirrors:
Rearview mirrors for situational awareness.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog instrument cluster: speedometer, odometer, fuel gauge, indicator lights.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-4,000 km or annually. Specific interval in manual.
Air Filter Cleaning:
Every 2,000-3,000 km or as needed based on operating conditions. Replacement recommended every 6,000-8,000 km.
Spark Plug Replacement:
Every 5,000-6,000 km. Specific plug type (e.g., NGK CR7E or similar) in manual.
Drive Belt Inspection:
Inspect every 5,000 km, replace as needed (typically around 10,000-15,000 km depending on usage).
Brake Fluid Flush:
Every 2 years or as per manual recommendation. Use DOT 4 brake fluid.
Fluid Specifications
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives. Mixing ratio 50/50 with distilled water recommended. Specific brand/type in manual.
Known Issues
Common Problems:
Wear on CVT components (variator rollers, clutch shoes), carburetor tuning issues, potential for 2-stroke engine wear if not maintained properly, electrical connections can corrode.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer with a strong heritage in motorcycle and scooter racing and production.
Model Evolution
Leonardo Lineup:
The Leonardo was Aprilia's entry into the modern maxi-scooter market, offering a blend of sportiness and practicality. It was produced in various engine displacements (50cc, 125cc, 150cc, 250cc).
Production
Production Years:
The Leonardo series was produced from the mid-1990s into the early 2000s, with the 125cc model being a prominent offering in the initial years.
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 1997 Leonardo 125 are not widely documented, the model was well-regarded for its sporty design and performance within its class.