Jeep Grand Cherokee 1997 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Year: 1997 Codes Chassis Code: ZJ 👋 Introduction Market Position Segment: Mid-size Luxury SUV Key Selling Points: Off-road capability, comfortable ride, spacious interior, premium features Competitive Analysis Competitors 1997: Ford Explorer, Toyota 4Runner, Chevrolet Blazer, Nissan Pathfinder Key Features Engine Options: Available with two V8 engine options and one inline-6 engine option Drivetrain: Available in 2WD (RWD) and 4WD configurations with various transfer case options Interior Appointments: Leather seating, power seats, premium audio systems, and available sunroof 📋 Manual Details Coverage Areas Regions: North America, Global (where applicable) Page Count Total Pages: 2262 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission (Automatic), Transfer Case, Drivetrain Chassis: Suspension (Front/Rear), Steering, Brakes (ABS/Non-ABS), Wheels, Tires Electrical: Battery, Charging System, Starting System, Lighting, Ignition, Instrumentation, Powertrain Control Module (PCM), Body Control Module (BCM), HVAC, Audio System, Power Accessories (Windows, Locks, Mirrors) Body: Body Structure, Exterior Panels, Doors, Hood, Tailgate, Interior Trim, Seating Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Lubrication Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Circuit Testing, Component Testing Repair: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Repair, Electrical Component Repair, Body Panel Repair, Interior Component Repair Installation: Component Installation and Replacement (e.g., Alternator, Starter, Water Pump, Suspension Arms) Technical Depth Depth: Comprehensive: Covers routine maintenance, basic diagnostics, in-depth troubleshooting, complete repair procedures, and component overhaul 📊 Manual Specifications File Format PDF Quality: High-resolution, digitally produced PDF optimized for clarity and readability Searchability: Fully searchable text for quick information retrieval Print Quality Printability: Printable pages for workshop use Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine 1 Type: 4.0L (3956cc) I6 Power-Tech SE Engine 1 Configuration: Inline 6-cylinder, Overhead Valve (OHV), Cast Iron Block, Aluminum Heads Engine 1 Bore X Stroke: 3.75 in x 3.02 in (95.2 mm x 76.7 mm) Engine 1 Compression Ratio: 8.8:1 Engine 1 Horsepower: 190 hp @ 4750 rpm Engine 1 Torque: 225 lb-ft @ 3250 rpm Engine 1 Fuel Induction: Multi-Point Fuel Injection (MPI) Engine 1 Ignition System: Distributorless Ignition System (DIS) with Coil-on-Plug (COP) Engine 1 Cooling System: Pressurized liquid cooling system Engine 1 Oil Capacity: 5 quarts (4.7 liters) with filter Engine 1 Oil Specification: API SN/SP, ILSAC GF-6A, SAE 10W-30 (preferred), SAE 5W-30 (for colder climates) Secondary Engine Engine 2 Type: 5.2L (5211cc) V8 Magnum Engine 2 Configuration: V8, Overhead Valve (OHV), Cast Iron Block, Cast Iron Heads Engine 2 Horsepower: 220 hp @ 4400 rpm Engine 2 Torque: 285 lb-ft @ 3200 rpm Engine 2 Fuel Induction: Multi-Point Fuel Injection (MPI) Engine 2 Oil Capacity: 5 quarts (4.7 liters) with filter Engine 2 Oil Specification: API SN/SP, ILSAC GF-6A, SAE 10W-30 (preferred), SAE 5W-30 (for colder climates) Tertiary Engine Engine 3 Type: 5.9L (5900cc) V8 Magnum Engine 3 Configuration: V8, Overhead Valve (OHV), Cast Iron Block, Cast Iron Heads Engine 3 Horsepower: 242 hp @ 4800 rpm Engine 3 Torque: 340 lb-ft @ 3200 rpm Engine 3 Fuel Induction: Multi-Point Fuel Injection (MPI) Engine 3 Oil Capacity: 7 quarts (6.6 liters) with filter Engine 3 Oil Specification: API SN/SP, ILSAC GF-6A, SAE 10W-30 (preferred), SAE 5W-30 (for colder climates) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic (42RE for I6 and 5.2L V8; 46RE for 5.9L V8) Optional Optional Transmission: None (Automatic was standard for 1997) Features Transfer Case Options: Selec-Trac NV242 (full-time 4WD with 2WD mode), Command-Trac NV244 (part-time 4WD with 2WD mode - less common on higher trims) Transmission Fluid Type 42Re: ATF+4 (Chrysler Material Standard MS-9602) Transmission Fluid Capacity 42Re: Approximately 9 quarts (8.5 liters) for a full refill Transmission Fluid Type 46Re: ATF+4 (Chrysler Material Standard MS-9602) Transmission Fluid Capacity 46Re: Approximately 11 quarts (10.4 liters) for a full refill 📐 Dimensions Exterior Wheelbase: 113.0 inches (2870 mm) Length: 189.4 inches (4811 mm) Width: 72.1 inches (1831 mm) Height: 66.1 inches (1679 mm) Ground Clearance: Approx. 8.7 inches (221 mm) Weights Curb Weight Min: Approximately 4200 lbs (1905 kg) Curb Weight Max: Approximately 4700 lbs (2132 kg) Towing Capacity: Up to 5000 lbs (2268 kg) with optional towing package Wheelbase 4Wd: 113.0 inches (2870 mm) Wheelbase 2Wd: 113.0 inches (2870 mm) Cargo Cargo Volume Behind Rear Seat: Approx. 33.5 cu ft (949 liters) Cargo Volume With Rear Seat Folded: Approx. 74.5 cu ft (2110 liters) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 4 Stars (1997 model year) NHTSA Front Impact Passenger: 4 Stars (1997 model year) NHTSA Side Impact Front Driver: N/A (testing not performed for all models/years) NHTSA Side Impact Rear Passenger: N/A (testing not performed for all models/years) Active Features ABS: Standard on all models (4-wheel disc with ABS) Traction Control: Optional...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Grand Cherokee

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Mid-size Luxury SUV

Key Selling Points:

Off-road capability, comfortable ride, spacious interior, premium features

Competitive Analysis

Competitors 1997:

Ford Explorer, Toyota 4Runner, Chevrolet Blazer, Nissan Pathfinder

Key Features

Engine Options:

Available with two V8 engine options and one inline-6 engine option

Drivetrain:

Available in 2WD (RWD) and 4WD configurations with various transfer case options

Interior Appointments:

Leather seating, power seats, premium audio systems, and available sunroof

📋 Manual Details

Coverage Areas

Regions:

North America, Global (where applicable)

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Manual / Repair Manual

Language

Language:

English

Format

Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission (Automatic), Transfer Case, Drivetrain

Chassis:

Suspension (Front/Rear), Steering, Brakes (ABS/Non-ABS), Wheels, Tires

Electrical:

Battery, Charging System, Starting System, Lighting, Ignition, Instrumentation, Powertrain Control Module (PCM), Body Control Module (BCM), HVAC, Audio System, Power Accessories (Windows, Locks, Mirrors)

Body:

Body Structure, Exterior Panels, Doors, Hood, Tailgate, Interior Trim, Seating

Procedures Included

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements, Lubrication

Diagnostics:

Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Circuit Testing, Component Testing

Repair:

Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake System Repair, Electrical Component Repair, Body Panel Repair, Interior Component Repair

Installation:

Component Installation and Replacement (e.g., Alternator, Starter, Water Pump, Suspension Arms)

Technical Depth

Depth:

Comprehensive: Covers routine maintenance, basic diagnostics, in-depth troubleshooting, complete repair procedures, and component overhaul

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, digitally produced PDF optimized for clarity and readability

Searchability:

Fully searchable text for quick information retrieval

Print Quality

Printability:

Printable pages for workshop use

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine 1 Type:

4.0L (3956cc) I6 Power-Tech SE

Engine 1 Configuration:

Inline 6-cylinder, Overhead Valve (OHV), Cast Iron Block, Aluminum Heads

Engine 1 Bore X Stroke:

3.75 in x 3.02 in (95.2 mm x 76.7 mm)

Engine 1 Compression Ratio:

8.8:1

Engine 1 Horsepower:

190 hp @ 4750 rpm

Engine 1 Torque:

225 lb-ft @ 3250 rpm

Engine 1 Fuel Induction:

Multi-Point Fuel Injection (MPI)

Engine 1 Ignition System:

Distributorless Ignition System (DIS) with Coil-on-Plug (COP)

Engine 1 Cooling System:

Pressurized liquid cooling system

Engine 1 Oil Capacity:

5 quarts (4.7 liters) with filter

Engine 1 Oil Specification:

API SN/SP, ILSAC GF-6A, SAE 10W-30 (preferred), SAE 5W-30 (for colder climates)

Secondary Engine

Engine 2 Type:

5.2L (5211cc) V8 Magnum

Engine 2 Configuration:

V8, Overhead Valve (OHV), Cast Iron Block, Cast Iron Heads

Engine 2 Horsepower:

220 hp @ 4400 rpm

Engine 2 Torque:

285 lb-ft @ 3200 rpm

Engine 2 Fuel Induction:

Multi-Point Fuel Injection (MPI)

Engine 2 Oil Capacity:

5 quarts (4.7 liters) with filter

Engine 2 Oil Specification:

API SN/SP, ILSAC GF-6A, SAE 10W-30 (preferred), SAE 5W-30 (for colder climates)

Tertiary Engine

Engine 3 Type:

5.9L (5900cc) V8 Magnum

Engine 3 Configuration:

V8, Overhead Valve (OHV), Cast Iron Block, Cast Iron Heads

Engine 3 Horsepower:

242 hp @ 4800 rpm

Engine 3 Torque:

340 lb-ft @ 3200 rpm

Engine 3 Fuel Induction:

Multi-Point Fuel Injection (MPI)

Engine 3 Oil Capacity:

7 quarts (6.6 liters) with filter

Engine 3 Oil Specification:

API SN/SP, ILSAC GF-6A, SAE 10W-30 (preferred), SAE 5W-30 (for colder climates)

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic (42RE for I6 and 5.2L V8; 46RE for 5.9L V8)

Optional

Optional Transmission:

None (Automatic was standard for 1997)

Features

Transfer Case Options:

Selec-Trac NV242 (full-time 4WD with 2WD mode), Command-Trac NV244 (part-time 4WD with 2WD mode - less common on higher trims)

Transmission Fluid Type 42Re:

ATF+4 (Chrysler Material Standard MS-9602)

Transmission Fluid Capacity 42Re:

Approximately 9 quarts (8.5 liters) for a full refill

Transmission Fluid Type 46Re:

ATF+4 (Chrysler Material Standard MS-9602)

Transmission Fluid Capacity 46Re:

Approximately 11 quarts (10.4 liters) for a full refill

📐 Dimensions

Exterior

Wheelbase:

113.0 inches (2870 mm)

Length:

189.4 inches (4811 mm)

Width:

72.1 inches (1831 mm)

Height:

66.1 inches (1679 mm)

Ground Clearance:

Approx. 8.7 inches (221 mm)

Weights

Curb Weight Min:

Approximately 4200 lbs (1905 kg)

Curb Weight Max:

Approximately 4700 lbs (2132 kg)

Towing Capacity:

Up to 5000 lbs (2268 kg) with optional towing package

Wheelbase 4Wd:

113.0 inches (2870 mm)

Wheelbase 2Wd:

113.0 inches (2870 mm)

Cargo

Cargo Volume Behind Rear Seat:

Approx. 33.5 cu ft (949 liters)

Cargo Volume With Rear Seat Folded:

Approx. 74.5 cu ft (2110 liters)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

4 Stars (1997 model year)

NHTSA Front Impact Passenger:

4 Stars (1997 model year)

NHTSA Side Impact Front Driver:

N/A (testing not performed for all models/years)

NHTSA Side Impact Rear Passenger:

N/A (testing not performed for all models/years)

Active Features

Standard on all models (4-wheel disc with ABS)

Traction Control:

Optional on some models

Passive Features

Airbags:

Driver and Passenger front airbags

Seatbelts:

Front pretensioner seatbelts, height-adjustable shoulder belts

Child Safety Anchors:

LATCH (Lower Anchors and Tethers for Children) not standard, top tether anchors available on rear seats

💡 Technology Features

Infotainment

Audio System:

Optional Infinity Gold premium sound system with 8 speakers and external amplifier

Radio Options:

AM/FM stereo with cassette player and CD player (optional)

Driver Assistance

Cruise Control:

Standard on most trims

Climate Control

HVAC System:

Manual or automatic climate control (optional)

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on driving conditions and oil type used (refer to manual for specifics)

Transmission Fluid Change:

Every 30,000-60,000 miles (50,000-100,000 km), more frequently under severe service conditions

Coolant Flush:

Every 30,000-50,000 miles (50,000-80,000 km)

Spark Plug Replacement I6:

Approximately 100,000 miles (160,000 km) with platinum-tipped plugs

Spark Plug Replacement V8:

Approximately 100,000 miles (160,000 km) with platinum-tipped plugs

Fluid Specifications

Coolant Type:

Chrysler OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology) coolant (typically Mopar Antifreeze/Coolant, 5 Year/100,000 Mile Formula)

Brake Fluid Type:

DOT 3

Power Steering Fluid:

ATF+4 (Chrysler Material Standard MS-9602) or Mopar Power Steering Fluid

Known Issues

Common Problems I6:

Head gasket leaks (particularly the 4.0L I6), valve cover gasket leaks, oil filter adapter O-ring leaks

Common Problems V8:

Intake manifold gasket leaks, valve seal issues, oil pan gasket leaks

Common Problems Transmission:

Transmission solenoid failures, cracked transmission cooler lines (especially those routed near exhaust components)

Common Problems Electrical:

Faulty power window motors, intermittent gauge operation, issues with the Central Timer Module (CTM)

Common Problems Suspension:

Worn ball joints, worn control arm bushings, leaking shock absorbers/struts

Common Problems Cooling System:

Leaking radiator, failed water pump, faulty radiator fan clutch

📚 Vehicle History

Brand Heritage

Jeep Heritage:

Jeep has a storied history dating back to World War II with robust off-road vehicles.

Model Evolution

Zj Generation:

Second generation of the Grand Cherokee (ZJ series, 1993-1998)

1997 Model Year Changes:

Minor updates, potential introduction of new features or trim levels. This generation marked the move to a unibody construction for improved ride and handling.

Production

Manufacturing Plant:

Jefferson North Assembly Plant, Detroit, Michigan, USA

Production Years Zj:

1993-1998

🏆 Awards & Recognition

Recognitions

Jeep Grand Cherokee Awards:

The ZJ Grand Cherokee was generally well-received for its luxury and off-road capabilities, often praised for its refinement compared to previous Jeep models and competing SUVs.

Industry Ratings:

Consistently ranked among the better SUVs in its class for ride comfort and interior amenities during its production run.