Model Segment:
Subcompact Convertible (CC - Coupe Cabriolet)
Key Competitors:
Renault Mégane CC, Ford Focus CC, Vauxhall/Opel Astra TwinTop
Manual Value Proposition:
Highly specialized manual focusing on the unique bodywork and convertible roof mechanisms of the Peugeot 206 CC, alongside interior and equipment servicing. Essential for body shops, trim specialists, and independent garages.
Manual Target Audience:
Professional automotive technicians, collision repair specialists, and advanced DIY enthusiasts with a focus on body and trim work.
Primary Focus:
Bodywork and Equipment
Specific Modules Covered:
Bodywork (Front, Rear, Side Structures, Roof), Interior Trim, Fascia, Seats (Front & Rear), Heating/Ventilation, Sun Roof (Panoramic), Electrical Components, Dealer Fitments
Body Styles Mentioned:
Specifically mentions 3-door and 5-door models for general bodywork, but the primary focus is the Cabriolet (CC).
Estimated Page Count:
N/A (Digital Format)
Type:
Service and Repair Manual
Format:
Digital (likely PDF within ZIP archive)
Body And Chassis:
Comprehensive coverage of all body panels, structural components, and exterior trim, including leak diagnosis and repair procedures.
Interior:
Detailed procedures for removal, refitting, and repair of all interior trim, seating, fascia, and associated components.
Comfort And Convenience:
Extensive coverage of HVAC systems, sun roof mechanisms (including panoramic roof), and door mechanisms/locks.
Electrical Systems:
General guidance on electrical component removal/refitting and recommended products for electrical repairs.
Wheel And Tire:
Not explicitly detailed, but wheel arch liners and associated trim removal are covered under bodywork.
Lighting:
Focuses on tail lamp housing replacement and related bodywork, not complete lighting system diagnostics.
Body Sealing:
Emphasis on leak checks and repair of door, window, and roof seals, crucial for a convertible.
Body Repair:
Panel replacement (bonnet, wings, bumpers, chassis legs), glass replacement (windscreen, side windows, tailgate glass), bonding kit usage, adjustment procedures (door strikers, boot lock).
Interior Repair:
Seat component replacement (frames, covers, airbags), trim panel removal and installation, headlining, and seat belt servicing.
Equipment Installation And Repair:
HVAC system component replacement (heater, blower, compressor), sun roof mechanism servicing, and dealer-fit accessory installation.
Diagnostic Procedures:
Focus on leak checks for bodywork and identification of repair parts for different body styles.
Roof Mechanism Repair:
Detailed procedures for the hydraulic or electro-mechanical operation of the retractable hardtop, including removal/refitting of motors, pumps, and seals.
Chassis Leg Repair:
Specific instructions for front chassis leg (inner wing/apron) removal, refitting, and potential repair, crucial for accident damage repair.
Door Mechanism Adjustment:
Detailed guidance on adjusting door strikers for proper alignment, sealing, and preventing rattles, a common area for wear.
Luggage Compartment Trim:
Detailed instructions for removing and refitting luggage compartment trim panels, important for accessing roof mechanism components.
Front Pillar Repair:
Procedures for front pillar (A-pillar) work, which is critical for structural integrity and convertible roof fitment.
Door Glass Replacement:
Specific instructions for removing and replacing front and rear door glass, including seals and mechanisms.
Interior Panel Removal:
Detailed instructions for the careful removal and refitting of all interior trim panels to avoid damage, critical for maintaining aesthetics.
Depth:
Detailed, technician-level instructions covering removal, refitting, adjustment, and replacement of specific components. Includes specific safety information for airbags. Assumes a level of mechanical and bodywork knowledge.
Paint And Trim:
Implicitly covers procedures for removing trim that would be painted or require careful handling during painting processes.
Welding Procedures:
May include guidance on welding or bonding for structural repairs, especially for chassis legs and pillars.
Format:
ZIP archive containing digital manual files (likely PDF).
Searchability:
Likely searchable PDF if the original files were created digitally, or OCR'd if scanned.
Quality:
N/A (Digital - quality depends on original source scans/creation)
Diagram Clarity:
High quality diagrams and illustrations are essential for this type of manual; assumed to be present based on description.
Binding:
N/A (Digital Format)
Paper Type:
N/A (Digital Format)
Scope:
Highly specialized, focusing on bodywork and interior equipment. Excludes detailed powertrain, chassis, or advanced electronic system diagnostics.
Engine Options 1998-2003:
Likely includes 1.6L (TU5JP4) and 2.0L (EW10J4) petrol engines. Diesel options (e.g., HDi) may also be present in broader 206 range but manual focus is body/equipment.
Typical Horsepower Range:
Approx. 110 PS (1.6L) to 137 PS (2.0L)
Torque Figures Approximate:
Approx. 147 Nm (1.6L) to 192 Nm (2.0L)
Type:
Multi-point fuel injection (MPI)
Common Petrol Codes:
TU5JP4 (1.6L 16v), EW10J4 (2.0L 16v)
Typical Interval Petrol:
Engine oil and filter: 12,500 miles or 1 year. Air filter: 25,000 miles or 2 years. Spark plugs: 50,000 miles (check specific engine).
Brake Fluid Change:
Every 2 years, regardless of mileage.
Engine Oil:
Refer to Peugeot's PSA standard, typically PSA SE B71 2300 (e.g., 5W-30 or 5W-40 synthetic).
Coolant:
Antifreeze/Coolant Concentrate, typically Blue or Violet PSA specification (e.g., PSA S71 2710).
Power Steering Fluid:
Refer to Peugeot's PSA standard, typically ATF Dexron III or similar.
Transmission Fluid Manual:
GL-4 specification, typically 75W-80 or 75W-90 gear oil.
Transmission Fluid Automatic:
Specialized ATF for AL4 transmission, often identified by PSA specification (e.g., JWS 3309 or equivalent).
Common 206Cc Body Concerns:
Ropey retractable roof mechanism operation, water ingress/leaks around seals, door mirror vibration, and potential issues with rear parcel shelf actuators.
Common 206 Equipment Concerns:
HVAC blower motor resistor failure, dashboard creaks and rattles, and potential issues with door lock actuators.
Windscreen Seal Leaks:
Common leak point on the CC, manual likely covers seal inspection and replacement procedures.
Peugeot History:
Peugeot, a French automotive manufacturer with a long history dating back to the late 19th century, known for stylish and often engaging driving dynamics.
Peugeot 206 Development:
The 206 was launched in 1998 as the successor to the Peugeot 205. The CC (Coupe Cabriolet) version, introduced in 2000, featured an innovative retractable hardtop designed by Pininfarina.
Peugeot 206 Cc Significance:
The 206 CC was instrumental in popularizing the small, affordable coupe-cabriolet segment.
Global Production 206:
The Peugeot 206 was a highly successful model, produced in large numbers globally until its eventual replacement by the 207.
