SUBARU LIBERTY OUTBACK BE BH 1998-2003 Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Liberty / Legacy Outback Generation Codes: BE / BH Production Years: 1998-2003 Trim Levels Covered: GL, GX (Sedan), RX (Outback) 👋 Introduction Market Position Market Position: Mid-size AWD wagon/sedan segment, known for its symmetrical all-wheel-drive system and practicality. Competitive Analysis Competitive Analysis: Competed with vehicles like the Toyota Camry/Avensis, Honda Accord, Mazda 626/Mazda6, and Nissan Primera/Altima. The Outback variant offered a distinct niche as a more rugged, wagon-based alternative to traditional sedans and SUVs. Key Features Key Features: Symmetrical All-Wheel Drive (standard on most variants), horizontally-opposed 'Boxer' engines, comfortable ride, spacious interior, excellent visibility, and the Outback's increased ground clearance and rugged styling. 📋 Manual Details Coverage Areas Manual Coverage Scope: Global (with specific regional considerations for Liberty/Legacy naming conventions) Page Count Page Count: 4400+ Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Comprehensive rebuild, disassembly, inspection, and reassembly procedures for all covered engines. Fuel System: Fuel injectors, fuel pump, fuel pressure regulator, evaporative emission control (EVAP) system, fuel tank and lines. Emission Control: Catalytic converter, oxygen sensors (O2), secondary air injection system, EGR system (if applicable). Intake And Exhaust: Intake manifold, throttle body, exhaust manifold, catalytic converter, mufflers, pipes. Cooling System: Radiator, water pump, thermostat, coolant hoses, cooling fans, heater core. Lubrication System: Oil pump, oil pan, oil filter, oil cooler (if equipped), lubrication passages. Ignition System: Spark plugs, ignition coils, ignition control module (ICM), crankshaft position sensor, camshaft position sensor. Speed Control System: Cruise control system components, actuators, switches, and electronic control module. Starting System: Starter motor, starter solenoid, ignition switch, battery connections. Charging System: Alternator, voltage regulator, battery, wiring. Engine Diagnostics: OBD-II diagnostic trouble codes (DTCs), troubleshooting flowcharts, sensor data interpretation, check engine light diagnosis. Automatic Transmission: Internal components, valve body, torque converter, transmission control module (TCM), fluid service, repair procedures. Manual Transmission: Gearbox internals, clutch release mechanism, shift linkage, fluid service, repair procedures. Differentials: Front and rear differential service, inspection, gear ratios, fluid specifications. Clutch System: Clutch disc, pressure plate, release bearing, clutch master cylinder, slave cylinder, hydraulic lines. Front Suspension: MacPherson struts, control arms, ball joints, sway bar, wheel bearings, alignment procedures. Rear Suspension: Multi-link independent suspension (Outback), trailing arms, shock absorbers, coil springs, alignment procedures. Wheel And Tires: Tire pressure monitoring, wheel balancing, lug nut torque specifications, tire fitment. Driveshaft: Front and rear driveshafts, universal joints, constant velocity (CV) joints, propeller shaft. ABS: Anti-lock Braking System (ABS) components, wheel speed sensors, hydraulic control unit, troubleshooting. Brake System: Front and rear brake calipers, rotors, pads, brake fluid, master cylinder, ABS modulator, bleeding procedures. Parking Brake: Parking brake mechanism, cables, adjustment procedures. Power Steering: Power steering pump, steering rack, fluid reservoir, hydraulic lines, troubleshooting. Heater And Ventilation: HVAC system components, blower motor, heater core, ventilation controls, cabin air filter replacement. Air Conditioning: AC compressor, condenser, evaporator, refrigerant, service procedures, leak testing. Airbag System: SRS (Supplemental Restraint System) components, airbags, control module, sensors, safety precautions. Wiper And Washer: Wiper motor, wiper arms, wiper blades, washer pump, washer fluid reservoir, nozzle adjustment. Body And Accessories: Body panels, doors, windows, mirrors, bumpers, interior trim, exterior trim, seals. Instrument: Instrument cluster, gauges, warning lights, dashboard indicators, illumination. Interior: Seats, seat belts, headliner, carpets, door panels, dashboard assembly, center console. Exterior: Paint and bodywork, exterior lighting, badges, emblems, roof rails (Outback). Cruise Control: System operation, diagnosis, and repair. Immobilizer: Security system components, key programming, diagnosis. Wiring Diagrams: Complete electrical wiring diagrams for all vehicle systems, component locations. Procedures Included Maintenance: Regular service, fluid changes, filter replacements, lubrication. Troubleshooting: Diagnostic flowcharts for common problems, symptom-based troubleshooting. Repair: Detailed step-by-step repair procedures for all major and minor components. Rebuild: Complete engine and transmission rebuild procedures. Installation: Procedures for replacing or installing various components and accessories. Inspection: Visual and functional inspection procedures for all major vehicle systems. Adjustment: Adjustment procedures for brakes, parking brake, clutch, suspension, and more. Technical Depth Technical Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission overhaul, including detailed diagnostics and wiring diagrams. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Displacement Options: 2.0L, 2.5L, 3.0L Engine Configuration: Horizontally-opposed (Boxer) Performance 2.5L Naturally Aspirated Performance: Approx. 165-170 HP, 166-170 lb-ft torque (specific figures vary by year and region) 2.0L Non Turbo Performance: Approx. 135-145 HP, 133-137 lb-ft torque (primarily for non-North American markets) 2.0L Turbo Performance: Approx. 210-218 HP, 207-220 lb-ft torque (GT models, primarily for non-North American markets) 3.0L H6 Performance: Approx. 209-215 HP, 212-215 lb-ft torque (EZ30 engine, available in higher trims/later years) Fuel System Fuel Delivery: Multi-point fuel...

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Tags: 1998 1999 2000 2001 2002 2003 BE BH Car Cars LIBERTY OUTBACK Subaru

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Liberty / Legacy Outback

Generation Codes:

BE / BH

Production Years:

1998-2003

Trim Levels Covered:

GL, GX (Sedan), RX (Outback)

👋 Introduction

Market Position

Market Position:

Mid-size AWD wagon/sedan segment, known for its symmetrical all-wheel-drive system and practicality.

Competitive Analysis

Competitive Analysis:

Competed with vehicles like the Toyota Camry/Avensis, Honda Accord, Mazda 626/Mazda6, and Nissan Primera/Altima. The Outback variant offered a distinct niche as a more rugged, wagon-based alternative to traditional sedans and SUVs.

Key Features

Key Features:

Symmetrical All-Wheel Drive (standard on most variants), horizontally-opposed 'Boxer' engines, comfortable ride, spacious interior, excellent visibility, and the Outback's increased ground clearance and rugged styling.

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Global (with specific regional considerations for Liberty/Legacy naming conventions)

Page Count

Page Count:

4400+

Manual Type

Manual Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Comprehensive rebuild, disassembly, inspection, and reassembly procedures for all covered engines.

Fuel System:

Fuel injectors, fuel pump, fuel pressure regulator, evaporative emission control (EVAP) system, fuel tank and lines.

Emission Control:

Catalytic converter, oxygen sensors (O2), secondary air injection system, EGR system (if applicable).

Intake And Exhaust:

Intake manifold, throttle body, exhaust manifold, catalytic converter, mufflers, pipes.

Cooling System:

Radiator, water pump, thermostat, coolant hoses, cooling fans, heater core.

Lubrication System:

Oil pump, oil pan, oil filter, oil cooler (if equipped), lubrication passages.

Ignition System:

Spark plugs, ignition coils, ignition control module (ICM), crankshaft position sensor, camshaft position sensor.

Speed Control System:

Cruise control system components, actuators, switches, and electronic control module.

Starting System:

Starter motor, starter solenoid, ignition switch, battery connections.

Charging System:

Alternator, voltage regulator, battery, wiring.

Engine Diagnostics:

OBD-II diagnostic trouble codes (DTCs), troubleshooting flowcharts, sensor data interpretation, check engine light diagnosis.

Automatic Transmission:

Internal components, valve body, torque converter, transmission control module (TCM), fluid service, repair procedures.

Manual Transmission:

Gearbox internals, clutch release mechanism, shift linkage, fluid service, repair procedures.

Differentials:

Front and rear differential service, inspection, gear ratios, fluid specifications.

Clutch System:

Clutch disc, pressure plate, release bearing, clutch master cylinder, slave cylinder, hydraulic lines.

Front Suspension:

MacPherson struts, control arms, ball joints, sway bar, wheel bearings, alignment procedures.

Rear Suspension:

Multi-link independent suspension (Outback), trailing arms, shock absorbers, coil springs, alignment procedures.

Wheel And Tires:

Tire pressure monitoring, wheel balancing, lug nut torque specifications, tire fitment.

Driveshaft:

Front and rear driveshafts, universal joints, constant velocity (CV) joints, propeller shaft.

Anti-lock Braking System (ABS) components, wheel speed sensors, hydraulic control unit, troubleshooting.

Brake System:

Front and rear brake calipers, rotors, pads, brake fluid, master cylinder, ABS modulator, bleeding procedures.

Parking Brake:

Parking brake mechanism, cables, adjustment procedures.

Power Steering:

Power steering pump, steering rack, fluid reservoir, hydraulic lines, troubleshooting.

Heater And Ventilation:

HVAC system components, blower motor, heater core, ventilation controls, cabin air filter replacement.

Air Conditioning:

AC compressor, condenser, evaporator, refrigerant, service procedures, leak testing.

Airbag System:

SRS (Supplemental Restraint System) components, airbags, control module, sensors, safety precautions.

Wiper And Washer:

Wiper motor, wiper arms, wiper blades, washer pump, washer fluid reservoir, nozzle adjustment.

Body And Accessories:

Body panels, doors, windows, mirrors, bumpers, interior trim, exterior trim, seals.

Instrument:

Instrument cluster, gauges, warning lights, dashboard indicators, illumination.

Interior:

Seats, seat belts, headliner, carpets, door panels, dashboard assembly, center console.

Exterior:

Paint and bodywork, exterior lighting, badges, emblems, roof rails (Outback).

Cruise Control:

System operation, diagnosis, and repair.

Immobilizer:

Security system components, key programming, diagnosis.

Wiring Diagrams:

Complete electrical wiring diagrams for all vehicle systems, component locations.

Procedures Included

Maintenance:

Regular service, fluid changes, filter replacements, lubrication.

Troubleshooting:

Diagnostic flowcharts for common problems, symptom-based troubleshooting.

Repair:

Detailed step-by-step repair procedures for all major and minor components.

Rebuild:

Complete engine and transmission rebuild procedures.

Installation:

Procedures for replacing or installing various components and accessories.

Inspection:

Visual and functional inspection procedures for all major vehicle systems.

Adjustment:

Adjustment procedures for brakes, parking brake, clutch, suspension, and more.

Technical Depth

Technical Depth:

Comprehensive, covering everything from basic maintenance to complete engine and transmission overhaul, including detailed diagnostics and wiring diagrams.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution, suitable for printing individual pages or the entire manual.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Displacement Options:

2.0L, 2.5L, 3.0L

Engine Configuration:

Horizontally-opposed (Boxer)

Performance

2.5L Naturally Aspirated Performance:

Approx. 165-170 HP, 166-170 lb-ft torque (specific figures vary by year and region)

2.0L Non Turbo Performance:

Approx. 135-145 HP, 133-137 lb-ft torque (primarily for non-North American markets)

2.0L Turbo Performance:

Approx. 210-218 HP, 207-220 lb-ft torque (GT models, primarily for non-North American markets)

3.0L H6 Performance:

Approx. 209-215 HP, 212-215 lb-ft torque (EZ30 engine, available in higher trims/later years)

Fuel System

Fuel Delivery:

Multi-point fuel injection (MPI) with electronic control.

Recommended Fuel:

Unleaded gasoline (Octane rating typically 91 RON/87 AKI, check specific vehicle for details).

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Transmission (MT)

Optional

Optional Transmission:

4-speed Automatic Transmission (AT) with Electronically Controlled (ECT) mode.

Features

Transmission Features:

All transmissions are paired with Subaru's Symmetrical All-Wheel Drive system. AT models often featured a viscous coupling center differential for AWD operation.

📐 Dimensions

Exterior

Exterior Dimensions Outback:

Outback models typically featured higher ride height and unique body cladding compared to standard Liberty/Legacy sedans. Specific dimensions vary by body style (wagon vs. sedan).

Weights

Curb Weight Range:

Approx. 1450-1650 kg (3197-3638 lbs), depending on engine and trim.

🛡️ Safety Features

Ratings

Safety Ratings General:

Varies by region and specific model year. Generally considered safe for its class, with AWD providing added stability.

Passive Features

Passive Safety Features:

Front airbags, side airbags (optional on some models), crumple zones, reinforced safety cage, three-point seatbelts with pre-tensioners.

Active Features

Active Safety Features:

Standard Symmetrical All-Wheel Drive, Anti-lock Braking System (ABS).

💡 Technology Features

Infotainment

Infotainment Features:

Basic AM/FM/CD stereo systems. Higher trims may offer premium audio options. Bluetooth and satellite radio were not factory-integrated during this period.

Driver Assistance

Driver Assistance Features:

ABS and standard AWD are the primary driver assistance systems. No advanced electronic stability control (ESC) or traction control (TC) were standard on all models during this generation.

Connectivity

Connectivity Features:

Limited connectivity by modern standards. Primarily audio inputs.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 7,500-15,000 km (4,500-9,000 miles) or 6-12 months, depending on driving conditions and oil type used. Refer to manual for exact specifications.

Timing Belt Interval:

For 2.5L and 2.0L engines, typically 96,000 km (60,000 miles) or 5 years. The 3.0L H6 engine uses a timing chain, which generally requires no scheduled replacement but should be inspected.

Fluid Specifications

Engine Oil Specifications:

API SG or SH, ILSAC GF-2. Viscosity typically 5W-30 or 10W-30, depending on ambient temperature. Refer to manual for exact engine recommendations.

Coolant Specification:

Subaru Genuine Coolant or equivalent ethylene glycol-based coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water. Capacity around 7-8 liters.

Transmission Fluid At:

Subaru Genuine ATF or equivalent Dexron II/III type fluid. Capacity around 6-7 liters for complete refill.

Transmission Fluid Mt:

API GL-5, 75W-90 gear oil. Capacity around 2.5-3 liters.

Differential Fluid:

API GL-5, 75W-90 gear oil for front and rear differentials. Capacities vary.

Known Issues

Known Issues Head Gaskets:

While less prevalent than on earlier EJ series engines, head gasket leaks can still occur, particularly on higher mileage naturally aspirated 2.5L engines. The manual will detail inspection and replacement procedures.

Known Issues Suspension Bushings:

Wear in suspension bushings and control arm bushings can lead to noise and degraded handling, especially on Outback models due to increased use.

Known Issues Automatic Transmission:

Some automatic transmissions may experience delayed engagement or rough shifting, often related to valve body issues or fluid degradation. The manual covers diagnostic procedures.

Known Issues Window Regulators:

Power window regulators can be a common failure point, leading to windows not operating correctly.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Subaru, part of the Fuji Heavy Industries conglomerate, is renowned for its development and popularization of the All-Wheel Drive system in passenger cars.

Model Evolution

Model Evolution:

The second generation (BD/BG in Japan, known as Liberty/Legacy in Australia and Europe, and Legacy Outback globally) introduced the Outback variant, an elevated, ruggedized version of the wagon, effectively creating the crossover segment. The BE/BH generation continued and refined this formula.

Production

Production Locations:

Primarily Japan (Gunma Plant).

🏆 Awards & Recognition

Recognitions

Recognitions:

The Subaru Outback was consistently recognized as a leader in its segment for its AWD capability, practicality, and unique positioning. Often praised by automotive journalists for its go-anywhere attitude.