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BMW K 1200 1998-2008 Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: K 1200 Model Variants: K 1200 GT, K 1200 LT, K 1200 RS, K 1200 S (specific coverage depends on manual content) Codes Production Years: 1998-2008 👋 Introduction Market Position Model Segment: BMW's K 1200 series represented their flagship sport-touring and touring motorcycles, known for their powerful engines, advanced engineering, and premium build quality. Competitive Analysis Key Competitors: Competed with models from Honda (e.g., ST series, Gold Wing), Yamaha (e.g., FJR series), Kawasaki (e.g., Concours), and Triumph (e.g., Trophy). Key Features Engine Layout: Inline four-cylinder engine, transversely mounted (early models), longitudinally mounted (later K1200S/GT with shared platform with K1300). Drivetrain Type: Shaft drive, a hallmark of BMW motorcycles for reliability and low maintenance. Suspension Technology: Innovative front suspension systems like the Telelever and Duolever, providing exceptional ride quality and handling characteristics. 📋 Manual Details Coverage Areas Vehicle Systems: Engine, fuel system, ignition system, transmission, clutch, drivetrain, suspension, steering, brakes, electrical system, chassis, bodywork, diagnostics, troubleshooting. Page Count Page Count: Detailed information not provided in product description, but typically over 500 pages for comprehensive motorcycle service manuals of this era. Manual Type Manual Type: Service Repair Manual Language Language: Likely English, assuming North American or international market distribution. Specific language not stated. Format Format: Digital (PDF) or Printed. Product description mentions 'photos and illustrations,' implying a visual format. 📖 Manual Coverage Systems Covered Engine Service: Complete engine overhaul, including disassembly, inspection, reassembly, valve adjustments, piston and cylinder diagnostics, crankshaft and connecting rod checks, timing chain/belt service. Fuel And Ignition: Fuel injection system (EFI) diagnostics and repair, fuel pump and filter service, injector cleaning and testing, ignition coil testing, spark plug specifications and replacement, ECU diagnostics. Transmission And Drivetrain: Clutch operation and service, gearbox disassembly and inspection, shaft drive maintenance, final drive unit service, lubrication requirements. Suspension And Steering: Front fork (telelever/duolever) service, rear shock absorber replacement, wheel bearing maintenance, steering head bearing adjustment and replacement, wheel alignment. Brakes And Wheels: Brake caliper overhaul, brake pad replacement, brake fluid flush and replacement, ABS system diagnostics (if equipped), wheel balancing and tire replacement. Electrical And Electronics: Wiring diagrams, battery testing and replacement, starter motor and alternator service, lighting system troubleshooting, dashboard instrument functions, CAN bus system diagnostics (if applicable). Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, brake fluid checks, chain/drive maintenance, coolant checks, tire pressure monitoring. Troubleshooting: Diagnostic procedures for common starting issues, running problems, electrical faults, braking system anomalies, and suspension issues with flowcharts and symptom-based solutions. Repair And Rebuild: Step-by-step instructions for major component repairs and complete engine or transmission rebuilds, including torque specifications, clearances, and special tool requirements. Diagnostics: OBD-II (On-Board Diagnostics) system interpretation (if applicable), fault code reading and clearing, live data stream analysis using diagnostic tools. Technical Depth Depth Level: Comprehensive, covering from basic owner-level maintenance to advanced workshop-level diagnostics and complete component overhauls. 📊 Manual Specifications File Format Digital Format: Typically PDF for ease of searchability, printing, and viewing on various devices. Searchable text is a common feature. Print Quality Image Clarity: Professional-grade, with clear, high-resolution photographs and detailed line illustrations that are easy to understand. Binding Type Physical Binding: If printed, expected to be a durable binding such as spiral-bound or perfect-bound for ease of use in a workshop environment. Paper Type Paper Quality: If printed, high-quality paper stock resistant to smudging and tearing, suitable for workshop use. ⚙️ Engine Specifications Primary Engine Engine Type: Inline four-cylinder, four-stroke. Displacement: K 1200 RS: 1171 cc; K 1200 LT: 1171 cc; K 1200 GT (2003-2005): 1171 cc; K 1200 S: 1157 cc (shared with K 1300). Bore X Stroke: K 1200 RS/LT: 70.5 mm x 75 mm; K 1200 S: 79 mm x 59 mm. Compression Ratio: K 1200 RS/LT/GT (1171cc): 10.0:1; K 1200 S: 13.0:1. Valve Train: DOHC, 4 valves per cylinder. Performance Horsepower: K 1200 RS/LT/GT (1171cc): Approx. 130-137 hp; K 1200 S: Approx. 165 hp. Torque: K 1200 RS/LT/GT (1171cc): Approx. 110-115 Nm; K 1200 S: Approx. 128 Nm. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI). Fuel Type: Unleaded premium gasoline, minimum 95 octane (RON). Fuel Capacity: K 1200 RS/LT/GT (1171cc): Approx. 21-24 liters; K 1200 S: Approx. 19 liters. Cooling System Cooling Method: Liquid-cooled. Lubrication Oil Type Capacity: Typically SAE 10W-40 or 20W-50 synthetic motorcycle oil, capacity around 4.0-4.5 liters (check specific model in manual). 🔧 Transmission Standard Gearbox: 6-speed, constant mesh sequential manual gearbox. Optional Clutch Type: Hydraulically actuated, multi-plate wet clutch. Features Final Drive: Enclosed shaft drive with universal joint. 📐 Dimensions Exterior Length: Varies significantly by model variant (e.g., LT is longer than RS). Width: Varies significantly by model variant. Height: Varies significantly by model variant. Weights Dry Weight: K 1200 RS: Approx. 244 kg; K 1200 LT: Approx. 279 kg; K 1200 S: Approx. 213...
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BMW K 1200 1998-2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
K 1200
Model Variants:
K 1200 GT, K 1200 LT, K 1200 RS, K 1200 S (specific coverage depends on manual content)
Codes
Production Years:
1998-2008
👋 Introduction
Market Position
Model Segment:
BMW's K 1200 series represented their flagship sport-touring and touring motorcycles, known for their powerful engines, advanced engineering, and premium build quality.
Competitive Analysis
Key Competitors:
Competed with models from Honda (e.g., ST series, Gold Wing), Yamaha (e.g., FJR series), Kawasaki (e.g., Concours), and Triumph (e.g., Trophy).
Key Features
Engine Layout:
Inline four-cylinder engine, transversely mounted (early models), longitudinally mounted (later K1200S/GT with shared platform with K1300).
Drivetrain Type:
Shaft drive, a hallmark of BMW motorcycles for reliability and low maintenance.
Suspension Technology:
Innovative front suspension systems like the Telelever and Duolever, providing exceptional ride quality and handling characteristics.
📋 Manual Details
Coverage Areas
Vehicle Systems:
Engine, fuel system, ignition system, transmission, clutch, drivetrain, suspension, steering, brakes, electrical system, chassis, bodywork, diagnostics, troubleshooting.
Page Count
Page Count:
Detailed information not provided in product description, but typically over 500 pages for comprehensive motorcycle service manuals of this era.
Manual Type
Manual Type:
Service Repair Manual
Language
Language:
Likely English, assuming North American or international market distribution. Specific language not stated.
Format
Format:
Digital (PDF) or Printed. Product description mentions 'photos and illustrations,' implying a visual format.
📖 Manual Coverage
Systems Covered
Engine Service:
Complete engine overhaul, including disassembly, inspection, reassembly, valve adjustments, piston and cylinder diagnostics, crankshaft and connecting rod checks, timing chain/belt service.
Fuel And Ignition:
Fuel injection system (EFI) diagnostics and repair, fuel pump and filter service, injector cleaning and testing, ignition coil testing, spark plug specifications and replacement, ECU diagnostics.
Transmission And Drivetrain:
Clutch operation and service, gearbox disassembly and inspection, shaft drive maintenance, final drive unit service, lubrication requirements.
Suspension And Steering:
Front fork (telelever/duolever) service, rear shock absorber replacement, wheel bearing maintenance, steering head bearing adjustment and replacement, wheel alignment.
Brakes And Wheels:
Brake caliper overhaul, brake pad replacement, brake fluid flush and replacement, ABS system diagnostics (if equipped), wheel balancing and tire replacement.
Electrical And Electronics:
Wiring diagrams, battery testing and replacement, starter motor and alternator service, lighting system troubleshooting, dashboard instrument functions, CAN bus system diagnostics (if applicable).
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, brake fluid checks, chain/drive maintenance, coolant checks, tire pressure monitoring.
Troubleshooting:
Diagnostic procedures for common starting issues, running problems, electrical faults, braking system anomalies, and suspension issues with flowcharts and symptom-based solutions.
Repair And Rebuild:
Step-by-step instructions for major component repairs and complete engine or transmission rebuilds, including torque specifications, clearances, and special tool requirements.
Diagnostics:
OBD-II (On-Board Diagnostics) system interpretation (if applicable), fault code reading and clearing, live data stream analysis using diagnostic tools.
Technical Depth
Depth Level:
Comprehensive, covering from basic owner-level maintenance to advanced workshop-level diagnostics and complete component overhauls.
📊 Manual Specifications
File Format
Digital Format:
Typically PDF for ease of searchability, printing, and viewing on various devices. Searchable text is a common feature.
Print Quality
Image Clarity:
Professional-grade, with clear, high-resolution photographs and detailed line illustrations that are easy to understand.
Binding Type
Physical Binding:
If printed, expected to be a durable binding such as spiral-bound or perfect-bound for ease of use in a workshop environment.
Paper Type
Paper Quality:
If printed, high-quality paper stock resistant to smudging and tearing, suitable for workshop use.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline four-cylinder, four-stroke.
Displacement:
K 1200 RS: 1171 cc; K 1200 LT: 1171 cc; K 1200 GT (2003-2005): 1171 cc; K 1200 S: 1157 cc (shared with K 1300).
Bore X Stroke:
K 1200 RS/LT: 70.5 mm x 75 mm; K 1200 S: 79 mm x 59 mm.
Compression Ratio:
K 1200 RS/LT/GT (1171cc): 10.0:1; K 1200 S: 13.0:1.
Valve Train:
DOHC, 4 valves per cylinder.
Performance
Horsepower:
K 1200 RS/LT/GT (1171cc): Approx. 130-137 hp; K 1200 S: Approx. 165 hp.
Torque:
K 1200 RS/LT/GT (1171cc): Approx. 110-115 Nm; K 1200 S: Approx. 128 Nm.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded premium gasoline, minimum 95 octane (RON).
Fuel Capacity:
K 1200 RS/LT/GT (1171cc): Approx. 21-24 liters; K 1200 S: Approx. 19 liters.
Cooling System
Cooling Method:
Liquid-cooled.
Lubrication
Oil Type Capacity:
Typically SAE 10W-40 or 20W-50 synthetic motorcycle oil, capacity around 4.0-4.5 liters (check specific model in manual).
🔧 Transmission
Standard
Gearbox:
6-speed, constant mesh sequential manual gearbox.
Optional
Clutch Type:
Hydraulically actuated, multi-plate wet clutch.
Features
Final Drive:
Enclosed shaft drive with universal joint.
📐 Dimensions
Exterior
Length:
Varies significantly by model variant (e.g., LT is longer than RS).
Width:
Varies significantly by model variant.
Height:
Varies significantly by model variant.
Weights
Dry Weight:
K 1200 RS: Approx. 244 kg; K 1200 LT: Approx. 279 kg; K 1200 S: Approx. 213 kg.
Gross Vehicle Weight Rating:
Not typically specified in kg for motorcycles, but payload capacity is relevant.
🛡️ Safety Features
Ratings
Crash Test Results:
Motorcycles are not subject to standard automotive crash test ratings. Safety focus is on handling, braking, and rider aids.
Active Features
Braking System:
Integral ABS (Anti-lock Braking System) often available, with advanced servo assistance on some models.
Traction Control:
Available on later models, especially the K 1200 S.
Passive Features
Lighting:
Halogen or Xenon headlights, multi-reflector turn signals.
Chassis Stability:
Aluminum frame construction for rigidity and light weight.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital and analog displays showing speed, RPM, fuel level, gear indicator, and various warning lights. Later models may have more advanced displays.
Audio System:
Integrated radio/cassette or CD players were optional on touring models like the LT.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was a significant safety feature, often standard or optional depending on the model and year.
Connectivity
Diagnostic Ports:
On-board diagnostic connectors for use with specialized BMW diagnostic tools (e.g., GT1, MoDiTec).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or annually, whichever comes first. Manual will provide exact interval.
Valve Check Interval:
Often around 20,000-30,000 km. Manual will specify.
Major Service Intervals:
Significant checks and component inspections typically occur at higher mileage intervals, e.g., 40,000 km and 60,000 km.
Fluid Specifications
Brake Fluid Type:
DOT 4 (or DOT 5.1 for ABS models, check manual).
Coolant Type:
BMW approved ethylene glycol-based coolant, typically with a 50/50 mix with distilled water.
Transmission Oil:
Gear oil for final drive, typically SAE 90 hypoid gear oil. Manual will specify exact type and capacity.
Known Issues
Fuel Pump Reliability:
Some earlier models may experience occasional fuel pump issues.
Rear Shock ABSorber:
Wear and tear on rear shock absorber seals and damping can occur over time, especially on higher mileage units.
Electrical Connections:
Corrosion or loose connections in electrical harnesses can lead to intermittent faults.
Clutch Actuator:
Hydraulic clutch system may require occasional bleeding or seal replacement.
📚 Vehicle History
Brand Heritage
Bmw Motorrad Legacy:
BMW Motorrad has a long history of producing high-quality, technologically advanced motorcycles, particularly known for boxer engines and touring capabilities. The K-series represented a departure with inline-four configurations.
Model Evolution
K Series Development:
The K 1200 series evolved from the original K 100 and K 1100 models. The K 1200 RS was a sport-tourer, the LT a luxury tourer, and the K 1200 S introduced a new, more potent engine and chassis platform, paving the way for the K 1300 series.
Production
Manufacturing Location:
Germany (Berlin-Spandau).
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
BMW's K-series models were consistently recognized for their engineering excellence, touring comfort, and performance. Specific awards would be model-dependent and are not detailed in the product description.
Ratings
Reliability Perception:
Generally perceived as reliable, particularly in touring applications, though maintenance according to the manual is crucial for longevity.
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