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Aprilia RS 125 1998 All Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS 125 Year: 1998 Codes Vin Decoder Reference: N/A (VIN decoding typically requires specific VIN) 👋 Introduction Market Position Segment: Lightweight sportbike / Supersport Target Audience: Enthusiast riders seeking performance and style, often used for track days or spirited road riding. Competitive Analysis Key Competitors 1998: Yamaha YZF-R125 (if applicable in target markets), Honda CBR125R (though often a later model), Cagiva Mito 125, Suzuki GSX-R125 (if available). Key Features Performance Focus: Engineered for high performance in its class, with a focus on agility and handling. Design: Sharp, aggressive styling inspired by larger Aprilia sportbikes. Manual Purpose Owner Benefit: Empowers owners to perform maintenance and repairs confidently, ensuring optimal performance and longevity. Saves on dealership service costs. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair for the Aprilia RS 125 1998 model year. Page Count Estimated Page Count: N/A (Digital download, page count varies with printer settings) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Downloadable Digital File (likely PDF) 📖 Manual Coverage Systems Covered Engine Service: Top-end rebuild, piston and ring replacement, cylinder head service, valve timing, carburetor tuning and overhaul, ignition system diagnostics, cooling system maintenance. Fuel System: Carburetor (Dell'Orto PHBH 28), fuel pump, fuel lines, fuel tank maintenance. Transmission Drivetrain: Clutch operation and adjustment, gearbox disassembly and assembly, gear selection mechanism, chain drive maintenance and adjustment. Chassis Frame: Frame inspection and repair, suspension fork service and adjustment (front), rear shock absorber service and adjustment, steering head bearing maintenance. Brakes: Front and rear brake caliper service, master cylinder overhaul, brake pad replacement, brake fluid bleeding and replacement, disc inspection. Electrical System: Wiring diagrams, lighting system (headlight, taillight, indicators), battery maintenance, starter motor, ignition coil, charging system (stator, regulator/rectifier). Bodywork Cosmetics: Fairing removal and installation, seat, fuel tank removal, body panel repair and replacement. Procedures Included Routine Maintenance: Oil changes, spark plug replacement, air filter cleaning/replacement, chain lubrication and adjustment, brake lever and clutch lever lubrication. Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common starting, running, and electrical issues. Identification of faulty components. Major Repairs: Engine overhaul (top and bottom end), transmission rebuild, suspension fork rebuild, brake system overhaul. Component Disassembly Reassembly: Detailed instructions for removing, inspecting, servicing, and reinstalling all major components. Technical Depth Depth: Comprehensive, covering everything from basic adjustments and fluid changes to full engine and gearbox rebuilds. Includes detailed torque specifications and clearances. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) - common for digital manuals. Print Quality Print Readability: High (assumes original manual quality and proper digital conversion). Binding Type Binding: N/A (Digital download, not a physical binding) Paper Type Paper Quality: N/A (Digital download, not applicable) ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder, liquid-cooled Displacement: 124.8 cc (7.62 cu in) Bore X Stroke: 54 mm x 54.5 mm (2.13 in x 2.15 in) Compression Ratio: Approx. 8.1:1 (varies slightly by market/tuning) Performance Horsepower: Approx. 30-34 hp @ 11,000 rpm (depending on market restrictions/tuning) Torque: Approx. 18-20 Nm @ 10,500 rpm Fuel System Carburetor Model: Dell'Orto PHBH 28 Fuel Type: Unleaded gasoline (RON 95 or higher recommended), with two-stroke oil pre-mix or separate oil injection system. Oil System: Automatic oil injection (separate oil reservoir) or manual pre-mix. 🔧 Transmission Standard Gearbox: 6-speed constant mesh sequential gearbox Features Clutch: Wet multi-plate clutch, cable-actuated. Final Drive: Chain drive (428 or 428H standard) 📐 Dimensions Exterior Length: Approx. 1980 mm (78.0 in) Width: Approx. 750 mm (29.5 in) (at handlebars) Height: Approx. 1070 mm (42.1 in) (at handlebars) Wheelbase: Approx. 1370 mm (53.9 in) Weights Dry Weight: Approx. 130 kg (286.6 lbs) Fuel Tank Capacity: Approx. 13 liters (3.4 US gal) 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycle safety is typically not rated by agencies like NHTSA or Euro NCAP) Active Features Braking System: Hydraulic disc brakes front and rear. Front typically a single disc with a multi-piston caliper (e.g., Brembo or Grimeca). Passive Features Lighting: Halogen headlight, LED taillight, standard turn signals. 💡 Technology Features Infotainment Features: N/A (This is a 1998 sportbike, focus is on mechanical performance, not infotainment). Driver Assistance Features: N/A (No electronic driver assistance features typical of modern vehicles). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific recommendations, typically every 2,000-4,000 km (1,200-2,500 miles) or annually. Spark Plug Replacement: Every 6,000-10,000 km (3,700-6,200 miles), depending on plug type. Chain Maintenance: Lubricate and adjust chain every 500-1,000 km (300-600 miles) and before long rides. Brake Fluid Flush: Every 2 years or as recommended in the manual. Fluid Specifications Engine Oil Type: High-quality 2-stroke engine oil, specifically designed for high-performance air-cooled or liquid-cooled engines (e.g., Motul 800, Castrol TTS). Coolant Type: Ethylene glycol-based antifreeze/coolant mixture (e.g., 50/50 mix of distilled water and coolant). Brake Fluid Type: DOT 4 hydraulic brake fluid....
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Aprilia RS 125 1998 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS 125
Year:
1998
Codes
Vin Decoder Reference:
N/A (VIN decoding typically requires specific VIN)
👋 Introduction
Market Position
Segment:
Lightweight sportbike / Supersport
Target Audience:
Enthusiast riders seeking performance and style, often used for track days or spirited road riding.
Competitive Analysis
Key Competitors 1998:
Yamaha YZF-R125 (if applicable in target markets), Honda CBR125R (though often a later model), Cagiva Mito 125, Suzuki GSX-R125 (if available).
Key Features
Performance Focus:
Engineered for high performance in its class, with a focus on agility and handling.
Design:
Sharp, aggressive styling inspired by larger Aprilia sportbikes.
Manual Purpose
Owner Benefit:
Empowers owners to perform maintenance and repairs confidently, ensuring optimal performance and longevity. Saves on dealership service costs.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service and repair for the Aprilia RS 125 1998 model year.
Page Count
Estimated Page Count:
N/A (Digital download, page count varies with printer settings)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (likely PDF)
📖 Manual Coverage
Systems Covered
Engine Service:
Top-end rebuild, piston and ring replacement, cylinder head service, valve timing, carburetor tuning and overhaul, ignition system diagnostics, cooling system maintenance.
Fuel System:
Carburetor (Dell'Orto PHBH 28), fuel pump, fuel lines, fuel tank maintenance.
Transmission Drivetrain:
Clutch operation and adjustment, gearbox disassembly and assembly, gear selection mechanism, chain drive maintenance and adjustment.
Chassis Frame:
Frame inspection and repair, suspension fork service and adjustment (front), rear shock absorber service and adjustment, steering head bearing maintenance.
Brakes:
Front and rear brake caliper service, master cylinder overhaul, brake pad replacement, brake fluid bleeding and replacement, disc inspection.
Electrical System:
Wiring diagrams, lighting system (headlight, taillight, indicators), battery maintenance, starter motor, ignition coil, charging system (stator, regulator/rectifier).
Bodywork Cosmetics:
Fairing removal and installation, seat, fuel tank removal, body panel repair and replacement.
Procedures Included
Routine Maintenance:
Oil changes, spark plug replacement, air filter cleaning/replacement, chain lubrication and adjustment, brake lever and clutch lever lubrication.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common starting, running, and electrical issues. Identification of faulty components.
Major Repairs:
Engine overhaul (top and bottom end), transmission rebuild, suspension fork rebuild, brake system overhaul.
Component Disassembly Reassembly:
Detailed instructions for removing, inspecting, servicing, and reinstalling all major components.
Technical Depth
Depth:
Comprehensive, covering everything from basic adjustments and fluid changes to full engine and gearbox rebuilds. Includes detailed torque specifications and clearances.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format) - common for digital manuals.
Print Quality
Print Readability:
High (assumes original manual quality and proper digital conversion).
Binding Type
Binding:
N/A (Digital download, not a physical binding)
Paper Type
Paper Quality:
N/A (Digital download, not applicable)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder, liquid-cooled
Displacement:
124.8 cc (7.62 cu in)
Bore X Stroke:
54 mm x 54.5 mm (2.13 in x 2.15 in)
Compression Ratio:
Approx. 8.1:1 (varies slightly by market/tuning)
Performance
Horsepower:
Approx. 30-34 hp @ 11,000 rpm (depending on market restrictions/tuning)
Torque:
Approx. 18-20 Nm @ 10,500 rpm
Fuel System
Carburetor Model:
Dell'Orto PHBH 28
Fuel Type:
Unleaded gasoline (RON 95 or higher recommended), with two-stroke oil pre-mix or separate oil injection system.
Oil System:
Automatic oil injection (separate oil reservoir) or manual pre-mix.
🔧 Transmission
Standard
Gearbox:
6-speed constant mesh sequential gearbox
Features
Clutch:
Wet multi-plate clutch, cable-actuated.
Final Drive:
Chain drive (428 or 428H standard)
📐 Dimensions
Exterior
Length:
Approx. 1980 mm (78.0 in)
Width:
Approx. 750 mm (29.5 in) (at handlebars)
Height:
Approx. 1070 mm (42.1 in) (at handlebars)
Wheelbase:
Approx. 1370 mm (53.9 in)
Weights
Dry Weight:
Approx. 130 kg (286.6 lbs)
Fuel Tank Capacity:
Approx. 13 liters (3.4 US gal)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle safety is typically not rated by agencies like NHTSA or Euro NCAP)
Active Features
Braking System:
Hydraulic disc brakes front and rear. Front typically a single disc with a multi-piston caliper (e.g., Brembo or Grimeca).
Passive Features
Lighting:
Halogen headlight, LED taillight, standard turn signals.
💡 Technology Features
Infotainment
Features:
N/A (This is a 1998 sportbike, focus is on mechanical performance, not infotainment).
Driver Assistance
Features:
N/A (No electronic driver assistance features typical of modern vehicles).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific recommendations, typically every 2,000-4,000 km (1,200-2,500 miles) or annually.
Spark Plug Replacement:
Every 6,000-10,000 km (3,700-6,200 miles), depending on plug type.
Chain Maintenance:
Lubricate and adjust chain every 500-1,000 km (300-600 miles) and before long rides.
Brake Fluid Flush:
Every 2 years or as recommended in the manual.
Fluid Specifications
Engine Oil Type:
High-quality 2-stroke engine oil, specifically designed for high-performance air-cooled or liquid-cooled engines (e.g., Motul 800, Castrol TTS).
Coolant Type:
Ethylene glycol-based antifreeze/coolant mixture (e.g., 50/50 mix of distilled water and coolant).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Gearbox Oil Capacity:
Approx. 0.8 - 1.0 liters (refer to manual for exact capacity and oil grade, typically SAE 75W/90 or 80W/90 gear oil).
Known Issues
Common Wear Items:
Clutch plates, piston rings, fork seals, wheel bearings, chain and sprockets.
Potential Problems:
Overheating if cooling system is neglected, carburetor jetting issues if not properly maintained, wear on the power valve mechanism, sticky power valve operation.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia S.p.A., an Italian motorcycle manufacturer renowned for its racing heritage and performance-oriented bikes.
Model Evolution
Rs 125 Lineage:
The RS 125 has a long history, with the 1998 model representing a significant iteration of this popular 125cc sportbike. It evolved through various engine and chassis updates over its production run.
Production
Production Period For Model:
The RS 125 model line was produced for many years, with the 1998 model being a specific variant.
Manufacturing Origin:
Italy
🏆 Awards & Recognition
Recognitions
Market Reputation:
Highly regarded within its segment for performance, handling, and aggressive styling. Often considered a benchmark 125cc sportbike of its era.
Ratings
Owner Satisfaction:
Generally positive from owners who appreciate its sporty character and handling, though requires diligent maintenance.
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