🏷️ Basic Information Identification Make: Aprilia Model: RS250 Year: 1998 Codes Engine Code: V twin, 2-stroke, liquid-cooled 👋 Introduction Market Position Motorcycle Segment: Lightweight Supersport / Two-Stroke Performance Competitive Analysis Key Competitors: Yamaha YZF-R6 (2-stroke variants), Suzuki RGV250, Kawasaki KR-1S, Honda NSR250R Key Features Vehicle Appeal: Renowned for its potent two-stroke engine performance, sharp handling, and racing heritage derived from Aprilia's Grand Prix success. 📋 Manual Details Coverage Areas Primary Coverage: Full Service, Repair, Maintenance, Rebuild, Refurbish, Restoration Page Count Estimated Page Count: Detailed (Specific count not provided, but described as 'very detailed') Manual Type Type: Full Service Repair Manual Language Language: English Format Format: Digital (Implied by typical availability for this type of manual, exact format not specified in product info) 📖 Manual Coverage Systems Covered Engine System: Engine overhaul, tuning, carburetor adjustment, ignition system, cooling system, lubrication, exhaust system Transmission System: Gearbox operation, clutch service, gear shift mechanism, drive chain maintenance Chassis System: Frame inspection and repair, suspension (front forks, rear shock absorber), steering system, wheel bearings Braking System: Brake caliper service, master cylinder overhaul, brake fluid replacement, disc and pad inspection/replacement Electrical System: Wiring diagrams, lighting system, ignition system troubleshooting, charging system, battery maintenance Fuel System: Carburetor service (Mikuni VM26SS), fuel tank maintenance, fuel lines, fuel pump (if applicable) Bodywork And Trim: Fairing removal/installation, seat, fuel tank, body panel repair and painting guidance Procedures Included Routine Maintenance: Oil changes, chain lubrication and adjustment, air filter cleaning/replacement, spark plug replacement, coolant checks Troubleshooting: Diagnostic procedures for common issues, electrical fault finding, engine performance problems Component Rebuilds: Detailed instructions for engine top-end rebuilds, carburetor rebuilding, suspension component overhauls Adjustments: Carburetor synchronization and jetting, clutch and throttle cable adjustments, suspension sag adjustments Technical Depth Depth: Comprehensive - suitable for DIY mechanics and professional technicians, covering everything from basic checks to full engine rebuilds and restoration 📊 Manual Specifications File Format Digital Quality: High-resolution scans/digital files with clear text and diagrams (assumed, based on 'very detailed' description) Print Quality Print Suitability: Printable pages for easy workshop use (assumed for a comprehensive manual) Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 90-degree V-twin, two-stroke Displacement: 249.0 cc (250cc class) Bore X Stroke: 54.0 mm x 54.5 mm (approximate, variant specific) Compression Ratio: 7.9:1 to 8.1:1 (variant specific) Power Delivery: Strong mid-range and top-end power band, characteristic of 2-stroke performance motorcycles. Performance Horsepower: Approx. 70-75 HP (at crank, depending on market and tuning) Torque: Approx. 42-45 Nm (at crank, depending on market and tuning) Fuel System Carburetor Type: Dual Mikuni VM26SS constant velocity carburetors Fuel Type: Unleaded gasoline (min. 95 RON) with 2-stroke oil pre-mix or oil injection system. Oil Injection: Separate lubrication system for engine oil 🔧 Transmission Standard Gearbox Type: 6-speed constant mesh Clutch Type: Wet multi-plate clutch Features Gear Ratios: Specific gear ratios available in manual for precise tuning and performance assessment Drive Type: Chain drive 📐 Dimensions Exterior Length: Approx. 1990 mm (may vary by market spec) Width: Approx. 720 mm (may vary by market spec) Height: Approx. 1120 mm (may vary by market spec) Weights Dry Weight: Approx. 142 kg (may vary by market spec) Wet Weight: Approx. 162 kg (fully fueled and ready to ride, approximate) Fuel Capacity: 16 Liters (including reserve) 🛡️ Safety Features Ratings Crash Safety: N/A (Motorcycle safety standards differ from cars, focus is on rider protection through chassis and braking) Active Features Braking System: Dual front disc brakes (e.g., 290mm) with twin-piston calipers, single rear disc brake (e.g., 220mm) with twin-piston caliper. (Specific caliper models may vary) Suspension: Upside-down (USD) front forks (e.g., Marzocchi) with adjustable preload/rebound, rear monoshock with adjustable preload/rebound. Passive Features Lighting: Halogen headlight, LED tail light, turn signals Chassis Design: Lightweight aluminum twin-spar frame for rigidity and agility. 💡 Technology Features Infotainment Dashboard: Analog tachometer, speedometer, coolant temperature gauge, fuel gauge, neutral indicator, turn signal indicators, high-beam indicator. Driver Assistance ABS: No ABS available on this model. Connectivity Features: No modern electronic connectivity features; focus is on raw mechanical performance. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000 - 5,000 km or annually, whichever comes first (refer to manual for specific oil type and procedure). Chain Maintenance: Lubricate and check tension every 500-1000 km. Spark Plug Replacement: Inspect every 6,000 km, replace as needed (NGK BR9EG or equivalent recommended). Fluid Specifications Engine Oil Type: High-quality 2-stroke motorcycle oil, JASO FD or higher rating recommended. Coolant Type: Ethylene glycol based coolant with corrosion inhibitors (50/50 mix with distilled water). Brake Fluid Type: DOT 4 recommended. Transmission Oil Type: SAE 10W-40 or SAE 20W-40 API SG/SH motorcycle transmission oil (check manual for exact capacity). Known Issues Two Stroke Wear: Piston ring wear, cylinder bore scoring, exhaust powervalve sticking due to carbon buildup. Carburetor Tuning: Sensitivity to altitude...
Carburetor synchronization and jetting, clutch and throttle cable adjustments, suspension sag adjustments
Technical Depth
Depth:
Comprehensive - suitable for DIY mechanics and professional technicians, covering everything from basic checks to full engine rebuilds and restoration
📊 Manual Specifications
File Format
Digital Quality:
High-resolution scans/digital files with clear text and diagrams (assumed, based on 'very detailed' description)
Print Quality
Print Suitability:
Printable pages for easy workshop use (assumed for a comprehensive manual)
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 90-degree V-twin, two-stroke
Displacement:
249.0 cc (250cc class)
Bore X Stroke:
54.0 mm x 54.5 mm (approximate, variant specific)
Compression Ratio:
7.9:1 to 8.1:1 (variant specific)
Power Delivery:
Strong mid-range and top-end power band, characteristic of 2-stroke performance motorcycles.
Performance
Horsepower:
Approx. 70-75 HP (at crank, depending on market and tuning)
Torque:
Approx. 42-45 Nm (at crank, depending on market and tuning)
Fuel System
Carburetor Type:
Dual Mikuni VM26SS constant velocity carburetors
Fuel Type:
Unleaded gasoline (min. 95 RON) with 2-stroke oil pre-mix or oil injection system.
Oil Injection:
Separate lubrication system for engine oil
🔧 Transmission
Standard
Gearbox Type:
6-speed constant mesh
Clutch Type:
Wet multi-plate clutch
Features
Gear Ratios:
Specific gear ratios available in manual for precise tuning and performance assessment
Drive Type:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 1990 mm (may vary by market spec)
Width:
Approx. 720 mm (may vary by market spec)
Height:
Approx. 1120 mm (may vary by market spec)
Weights
Dry Weight:
Approx. 142 kg (may vary by market spec)
Wet Weight:
Approx. 162 kg (fully fueled and ready to ride, approximate)
Fuel Capacity:
16 Liters (including reserve)
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycle safety standards differ from cars, focus is on rider protection through chassis and braking)
Active Features
Braking System:
Dual front disc brakes (e.g., 290mm) with twin-piston calipers, single rear disc brake (e.g., 220mm) with twin-piston caliper. (Specific caliper models may vary)
Suspension:
Upside-down (USD) front forks (e.g., Marzocchi) with adjustable preload/rebound, rear monoshock with adjustable preload/rebound.
Passive Features
Lighting:
Halogen headlight, LED tail light, turn signals
Chassis Design:
Lightweight aluminum twin-spar frame for rigidity and agility.
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, speedometer, coolant temperature gauge, fuel gauge, neutral indicator, turn signal indicators, high-beam indicator.
Driver Assistance
ABS:
No ABS available on this model.
Connectivity
Features:
No modern electronic connectivity features; focus is on raw mechanical performance.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 - 5,000 km or annually, whichever comes first (refer to manual for specific oil type and procedure).
Chain Maintenance:
Lubricate and check tension every 500-1000 km.
Spark Plug Replacement:
Inspect every 6,000 km, replace as needed (NGK BR9EG or equivalent recommended).
Fluid Specifications
Engine Oil Type:
High-quality 2-stroke motorcycle oil, JASO FD or higher rating recommended.
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors (50/50 mix with distilled water).
Brake Fluid Type:
DOT 4 recommended.
Transmission Oil Type:
SAE 10W-40 or SAE 20W-40 API SG/SH motorcycle transmission oil (check manual for exact capacity).
Known Issues
Two Stroke Wear:
Piston ring wear, cylinder bore scoring, exhaust powervalve sticking due to carbon buildup.
Carburetor Tuning:
Sensitivity to altitude and temperature changes, requiring periodic adjustment. Carburetor jetting can be critical for optimal performance and longevity.
Electrical Gremlins:
Older wiring harnesses can develop corrosion or wear leading to intermittent issues.
Clutch Slippage:
Can occur with aggressive riding or if clutch plates are worn.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Motorsport Influence:
Aprilia has a strong heritage in Grand Prix racing, particularly in the 125cc and 250cc classes, which heavily influenced the RS250's design and performance.
Model Evolution
Predecessors:
Draws inspiration and technology from Aprilia's successful 250cc Grand Prix race bikes (e.g., RS250 GP).
Engine Origin:
Utilizes a Suzuki RGV250 V-twin two-stroke engine (RGV Gamma engine derived) in a chassis designed by Aprilia.
Production
Production Period:
1995-2004 (with updates in subsequent years)
🏆 Awards & Recognition
Recognitions
Media Accolades:
Consistently praised by motorcycle journalists of its era for its class-leading performance, sharp handling, and authentic racing feel.
Ratings
Performance Ranking:
Often cited as one of the best 250cc two-stroke sports bikes available in its class.
Certifications
Technical Compliance:
Compliant with emissions standards of its production era (may vary by market).