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1998 Mitsubishi FTO Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: FTO Year: 1998 Codes Chassis Code: DE3A Engine Code Prefix: 6A1 👋 Introduction Market Position Positioning: The Mitsubishi FTO was a front-engine, front-wheel-drive sports coupe positioned as a more affordable alternative to premium Japanese sports cars of the era. Target Audience: Enthusiasts seeking a stylish and engaging coupe with capable performance, often favored for its distinctive styling and V6 engine. Competitive Analysis Competitors: Toyota Celica, Honda Prelude, Nissan Silvia (S14), Mazda MX-6. Key Features Styling: Sharp, aerodynamic lines, frameless doors, and a distinctive 'cat's eye' headlight design. Engine Technology: Availability of MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on DOHC models, enhancing power and efficiency. Transmission Technology: Introduction of the INVECS-II 'Smart Shift' automatic transmission, which learned driver habits for optimized gear selection. Handling: Tuned suspension and chassis for spirited driving dynamics. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical and Electrical Systems, Bodywork, Maintenance, Troubleshooting, Repair Trim Level Coverage: GR, GS, GPvR-X, GX, GPX Region Coverage: Primarily JDM (Japanese Domestic Market) specifications, with applicable data for export models. Page Count Estimated Page Count: ~1000+ Manual Type Type: Workshop Manual / Service Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: 6A12 (V6 SOHC & DOHC MIVEC), including tuning, diagnostics, and overhaul. Transmission: 5-speed Manual (W5MG1), 4-speed INVECS-II Automatic (F4A51), including operation, diagnostics, and repair. Drivetrain: Front-wheel drive (FWD) with viscous coupling Limited Slip Differential (LSD) for specific models (e.g., GPvR-X). Suspension: Front: MacPherson strut, Rear: Multi-link, including geometry, adjustment, and component replacement. Brakes: Front: Ventilated Discs, Rear: Discs (ABS optional), including hydraulic system, caliper overhaul, and bleeding. Steering: Power assisted rack and pinion, including pump and linkage. Cooling System: Radiator, fan, thermostat, coolant flow, and pressure testing. Fuel System: Electronic Fuel Injection (EFI), fuel pump, injectors, and pressure regulator. Electrical: 12V system, battery, alternator, starter, ignition system, lighting, dashboard instruments, ECU diagnostics. Climate Control: HVAC system, A/C components, heater core, and airflow controls. Bodywork: Exterior panels, interior trim, doors, windows, locks, bumpers, and chassis structure. Safety Systems: ABS (Anti-lock Braking System), SRS (Supplemental Restraint System - Airbags). Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, belt tensioning. Engine Repair: Head gasket replacement, piston ring inspection, valve adjustments, timing belt/chain service. Transmission Overhaul: Clutch replacement (manual), torque converter service (automatic), gear set inspection. Brake Service: Pad and rotor replacement, caliper overhaul, brake line replacement, ABS bleeding. Electrical Diagnostics: Wiring diagrams, ECU fault code retrieval, sensor testing, component troubleshooting. Suspension Alignment: Adjustment procedures for camber, caster, and toe. Troubleshooting Guides: Step-by-step diagnostics for common drivability issues, starting problems, and electrical faults. Body Panel Replacement: Instructions for replacing fenders, doors, hoods, and trunk lids. Airbag System Handling: Safety precautions and procedures for SRS system servicing. Technical Depth Depth: Comprehensive, covering everything from basic fluid changes to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications. Detail Level: Includes torque specifications, special tool requirements, clearances, and diagnostic values. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for quick information retrieval. Print Quality: High-resolution scans suitable for printing. Print Quality Clarity: Clear diagrams, schematics, and photographs. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: Mitsubishi 6A1 Series V6 Engine Variants: 6A12 (2.0L V6 SOHC and DOHC MIVEC) Performance Sohc Power: 150 PS (148 hp; 110 kW) at 6000 rpm (approx.) Sohc Torque: 180 Nm (133 lb-ft) at 4000 rpm (approx.) DOHc Mivec Power: 190 PS (187 hp; 140 kW) at 7000 rpm (approx.) DOHc Mivec Torque: 201 Nm (148 lb-ft) at 6000 rpm (approx.) Gpvr-X Power: 200 PS (197 hp; 147 kW) at 7500 rpm (approx.) Fuel System Induction: Naturally Aspirated, Electronic Fuel Injection (EFI) Engine Construction Block Material: Aluminum Alloy Head Material: Aluminum Alloy Valvetrain: SOHC 24-valve or DOHC 24-valve MIVEC Fluid Specifications Oil Type: API SG/SH or ACEA A2/A3 (e.g., 10W-30 or 10W-40 depending on climate) Oil Capacity: Approx. 4.0 Liters (4.2 US Quarts) with filter change Coolant Type: Ethylene Glycol-based antifreeze, 50/50 mix with distilled water 🔧 Transmission Standard Type: 5-speed Manual (W5MG1) Optional Type: 4-speed Automatic (INVECS-II F4A51) Features Manual Gear Ratios: Specific ratios provided within manual, typically closer ratios for sporty feel. Automatic Features: Sport Mode, Snow Mode, Predictive shifting logic (INVECS-II). Fluid Specifications Manual Fluid Type: API GL-4 SAE 75W-90 Gear Oil Automatic Fluid Type: DIAQUEEN ATF SP-III or equivalent 📐 Dimensions Exterior Length: 4310 mm (169.7 in) Width: 1690 mm (66.5 in) Height: 1285 mm (50.6 in) Wheelbase: 2500 mm (98.4 in) Front Track: 1460 mm (57.5 in) Rear Track: 1445 mm (56.9 in) Weights Curb Weight: Approx. 1200-1350 kg (2645-2976 lb) depending on trim and transmission Gross Vehicle Weight Rating: N/A (Specific figures not typically published in this format) Towing Capacity: Not...
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1998 Mitsubishi FTO Workshop Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
FTO
Year:
1998
Codes
Chassis Code:
DE3A
Engine Code Prefix:
6A1
👋 Introduction
Market Position
Positioning:
The Mitsubishi FTO was a front-engine, front-wheel-drive sports coupe positioned as a more affordable alternative to premium Japanese sports cars of the era.
Target Audience:
Enthusiasts seeking a stylish and engaging coupe with capable performance, often favored for its distinctive styling and V6 engine.
Competitive Analysis
Competitors:
Toyota Celica, Honda Prelude, Nissan Silvia (S14), Mazda MX-6.
Key Features
Styling:
Sharp, aerodynamic lines, frameless doors, and a distinctive 'cat's eye' headlight design.
Engine Technology:
Availability of MIVEC (Mitsubishi Innovative Valve timing Electronic Control) on DOHC models, enhancing power and efficiency.
Transmission Technology:
Introduction of the INVECS-II 'Smart Shift' automatic transmission, which learned driver habits for optimized gear selection.
Handling:
Tuned suspension and chassis for spirited driving dynamics.
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical and Electrical Systems, Bodywork, Maintenance, Troubleshooting, Repair
Trim Level Coverage:
GR, GS, GPvR-X, GX, GPX
Region Coverage:
Primarily JDM (Japanese Domestic Market) specifications, with applicable data for export models.
Page Count
Estimated Page Count:
~1000+
Manual Type
Type:
Workshop Manual / Service Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
6A12 (V6 SOHC & DOHC MIVEC), including tuning, diagnostics, and overhaul.
Transmission:
5-speed Manual (W5MG1), 4-speed INVECS-II Automatic (F4A51), including operation, diagnostics, and repair.
Drivetrain:
Front-wheel drive (FWD) with viscous coupling Limited Slip Differential (LSD) for specific models (e.g., GPvR-X).
Suspension:
Front: MacPherson strut, Rear: Multi-link, including geometry, adjustment, and component replacement.
Brakes:
Front: Ventilated Discs, Rear: Discs (ABS optional), including hydraulic system, caliper overhaul, and bleeding.
Steering:
Power assisted rack and pinion, including pump and linkage.
Cooling System:
Radiator, fan, thermostat, coolant flow, and pressure testing.
Fuel System:
Electronic Fuel Injection (EFI), fuel pump, injectors, and pressure regulator.
Electrical:
12V system, battery, alternator, starter, ignition system, lighting, dashboard instruments, ECU diagnostics.
Climate Control:
HVAC system, A/C components, heater core, and airflow controls.
Bodywork:
Exterior panels, interior trim, doors, windows, locks, bumpers, and chassis structure.
Safety Systems:
ABS (Anti-lock Braking System), SRS (Supplemental Restraint System - Airbags).
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt tensioning.
Engine Repair:
Head gasket replacement, piston ring inspection, valve adjustments, timing belt/chain service.
Transmission Overhaul:
Clutch replacement (manual), torque converter service (automatic), gear set inspection.
Brake Service:
Pad and rotor replacement, caliper overhaul, brake line replacement, ABS bleeding.
Electrical Diagnostics:
Wiring diagrams, ECU fault code retrieval, sensor testing, component troubleshooting.
Suspension Alignment:
Adjustment procedures for camber, caster, and toe.
Troubleshooting Guides:
Step-by-step diagnostics for common drivability issues, starting problems, and electrical faults.
Body Panel Replacement:
Instructions for replacing fenders, doors, hoods, and trunk lids.
Airbag System Handling:
Safety precautions and procedures for SRS system servicing.
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid changes to full engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
Detail Level:
Includes torque specifications, special tool requirements, clearances, and diagnostic values.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for quick information retrieval.
Print Quality:
High-resolution scans suitable for printing.
Print Quality
Clarity:
Clear diagrams, schematics, and photographs.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Mitsubishi 6A1 Series V6
Engine Variants:
6A12 (2.0L V6 SOHC and DOHC MIVEC)
Performance
Sohc Power:
150 PS (148 hp; 110 kW) at 6000 rpm (approx.)
Sohc Torque:
180 Nm (133 lb-ft) at 4000 rpm (approx.)
DOHc Mivec Power:
190 PS (187 hp; 140 kW) at 7000 rpm (approx.)
DOHc Mivec Torque:
201 Nm (148 lb-ft) at 6000 rpm (approx.)
Gpvr-X Power:
200 PS (197 hp; 147 kW) at 7500 rpm (approx.)
Fuel System
Induction:
Naturally Aspirated, Electronic Fuel Injection (EFI)
Engine Construction
Block Material:
Aluminum Alloy
Head Material:
Aluminum Alloy
Valvetrain:
SOHC 24-valve or DOHC 24-valve MIVEC
Fluid Specifications
Oil Type:
API SG/SH or ACEA A2/A3 (e.g., 10W-30 or 10W-40 depending on climate)
Oil Capacity:
Approx. 4.0 Liters (4.2 US Quarts) with filter change
Coolant Type:
Ethylene Glycol-based antifreeze, 50/50 mix with distilled water
🔧 Transmission
Standard
Type:
5-speed Manual (W5MG1)
Optional
Type:
4-speed Automatic (INVECS-II F4A51)
Features
Manual Gear Ratios:
Specific ratios provided within manual, typically closer ratios for sporty feel.
Automatic Features:
Sport Mode, Snow Mode, Predictive shifting logic (INVECS-II).
Fluid Specifications
Manual Fluid Type:
API GL-4 SAE 75W-90 Gear Oil
Automatic Fluid Type:
DIAQUEEN ATF SP-III or equivalent
📐 Dimensions
Exterior
Length:
4310 mm (169.7 in)
Width:
1690 mm (66.5 in)
Height:
1285 mm (50.6 in)
Wheelbase:
2500 mm (98.4 in)
Front Track:
1460 mm (57.5 in)
Rear Track:
1445 mm (56.9 in)
Weights
Curb Weight:
Approx. 1200-1350 kg (2645-2976 lb) depending on trim and transmission
Gross Vehicle Weight Rating:
N/A (Specific figures not typically published in this format)
Towing Capacity:
Not applicable/recommended for towing
Wheel And Tire
Wheel Bolt Pattern:
4x114.3 mm (4.5 inch)
Standard Tire Size Front:
205/50R16 (Common for higher trims)
Standard Tire Size Rear:
205/50R16 (Common for higher trims)
🛡️ Safety Features
Ratings
Crash Test Ratings:
JNCAP ratings for the period are available but may vary. Specific ratings for this generation are not as widely documented as modern vehicles.
Active Features
ABS:
Anti-lock Braking System (Optional on some models, standard on higher trims like GPX).
Traction Control:
TCL (Traction Control) available on some higher-spec models, particularly those with INVECS-II transmissions.
Passive Features
Airbags:
Driver's airbag standard; passenger airbag optional or standard depending on market and trim.
Seatbelts:
Three-point inertia-reel seatbelts with pre-tensioners on front seats.
Chassis Design:
Reinforced safety cell and crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with cassette player, optional CD player. Speaker configuration varies by trim.
Dashboard Displays:
Analog gauges including speedometer, tachometer, fuel gauge, and temperature gauge. Warning lights for various systems.
Driver Assistance
Cruise Control:
Optional on many models.
Connectivity
Connectivity Features:
Limited by era; primarily focused on basic audio and climate controls. No modern Bluetooth or USB integration from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles (12,000 - 15,000 km) or 6-12 months, whichever comes first.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or annually.
Spark Plug Replacement:
Platinum tipped plugs: 60,000 - 100,000 miles (96,000 - 160,000 km). Standard: 30,000 miles (48,000 km).
Timing Belt Replacement:
75,000 - 105,000 miles (120,000 - 168,000 km) or 7 years (CRITICAL: Non-interference engine design, though replacement is still highly recommended for reliability).
Transmission Fluid Change:
Manual: Every 30,000-60,000 miles (48,000-96,000 km). Automatic: Every 30,000 miles (48,000 km) or as per manual recommendation.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (check reservoir cap)
Power Steering Fluid Type:
Dexron II/III ATF or equivalent
Coolant Capacity:
Approx. 6.0 Liters (6.3 US Quarts)
Known Issues
Engine Misfires:
Can be caused by worn ignition coils, spark plugs, or fuel injectors, particularly on higher mileage DOHC MIVEC engines.
Transmission Grinding:
Manual transmissions can develop synchro wear; automatic transmissions can suffer from torque converter issues or solenoid faults.
Rust Corrosion:
Common in areas with salt exposure, particularly around wheel arches, sills, and underbody components.
Suspension Wear:
Bushings and ball joints can wear over time, leading to knocking noises and compromised handling.
Electrical Gremlins:
Aging wiring harnesses, corroded grounds, and failing sensors can lead to intermittent electrical issues.
Mivec Solenoid Failure:
On DOHC MIVEC engines, the MIVEC oil control solenoid can become clogged or fail, affecting performance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation (MMC), Japan.
Model Evolution
Introduction:
The FTO (Future) was launched in 1994, marking Mitsubishi's entry into the affordable front-wheel-drive sports coupe segment.
Facelift:
A significant facelift occurred in 1997, introducing revised bumpers, headlights, taillights, wheels, and interior enhancements, which this manual covers.
Production
Production Period:
1994-2000
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan.
Sales Focus:
Primarily JDM, with limited export to other markets (e.g., UK, Australia).
🏆 Awards & Recognition
Recognitions
Jdm Car Of The Year:
Recipient of the '1995-1996 Japan Car of the Year' award, highlighting its impact and reception in its home market.
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