Bmw K1200 Lt K1200LT 1999 2000 2001 2002 2003 Motorcycle Service Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: K1200LT Model Code: K589 Model Nickname: K1200LT Year: 1999-2003 Codes Chassis Code: K589 👋 Introduction Market Position Segment: Luxury Touring Motorcycle Target Audience: Motorcyclists seeking long-distance comfort, advanced features, and premium touring capabilities. Competitive Analysis Key Competitors: Honda Gold Wing, Harley-Davidson Electra Glide, Kawasaki Voyager, Yamaha Royal Star Venture. Key Features Touring Focus: Designed for extensive travel with features like a large fairing, integrated audio system, comfortable seating, and ample storage. Engine Configuration: Flat-four engine renowned for its smooth power delivery and low center of gravity. Integrated ABS: Advanced integral anti-lock braking system for enhanced safety and control. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service, repair, and maintenance for the BMW K1200LT motorcycle. Page Count Estimated Page Count: Over 600 pages (typical for this level of detail) Manual Type Type: Service Repair Shop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, fuel injection system, ignition system, lubrication, cooling system, performance tuning. Transmission: Clutch operation, gearbox disassembly and reassembly, drive shaft, final drive, gearbox oil specifications. Brakes: ABS system (including integral ABS), hydraulic system, brake pad replacement, rotor inspection, brake fluid specifications. Electrical: Wiring diagrams, battery system, charging system, starter motor, lighting, instrumentation, ECU diagnostics, sensor testing. Chassis And Bodywork: Frame inspection, suspension system (front and rear), steering system, wheel bearings, fairing removal and installation, body panel repairs, seat adjustment. Fuel System: Fuel pump operation, fuel filter replacement, fuel tank maintenance, throttle body inspection and adjustment. Exhaust System: Exhaust component inspection, gasket replacement, catalytic converter service. Procedures Included Maintenance: Routine checks, oil changes, filter replacements, spark plug service, fluid level checks, battery maintenance. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation, electrical system diagnostics. Repair: Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation. Special Tools: Identification and usage instructions for specialized tools required for specific procedures. Technical Depth Depth: Expert-level, covering everything from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and ABS servicing. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Searchable text content for quick information retrieval. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Printable: Printable pages for convenient workshop use. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: DOHC Inline Four-Cylinder Displacement: 1171 cc (71.4 cu in) Bore X Stroke: 76.7 mm x 64.7 mm (3.02 x 2.55 in) Compression Ratio: 10.5:1 Performance Horsepower Hp: Approx. 100 hp @ 7500 rpm Torque Lb-Ft: Approx. 77 lb-ft @ 5250 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Premium Gasoline Fuel Capacity: 24 liters (6.3 US gal) 🔧 Transmission Standard Transmission Type: 5-Speed Manual Clutch Type: Hydraulically Operated Dry Clutch Features Drive Type: Shaft Drive 📐 Dimensions Exterior Length: Approx. 2500 mm (98.4 in) Width: Approx. 970 mm (38.2 in) Height: Approx. 1430 mm (56.3 in) Weights Dry Weight: Approx. 295 kg (650 lbs) Wet Weight: Approx. 320 kg (705 lbs) Gross Vehicle Weight Rating: Approx. 500 kg (1102 lbs) 🛡️ Safety Features Ratings ABS Type: Integral ABS (BMW Motorrad ABS Generation 2) Active Features Braking System: Linked braking (front and rear brake levers both activate front and rear brakes, with a separate rear brake pedal also available). Lighting: Halogen headlights, integrated turn signals, LED taillight. Passive Features Frame Design: Aluminum bridge frame for rigidity and lightweight construction. 💡 Technology Features Infotainment Audio System: Integrated AM/FM radio and CD player, often with cassette player on earlier models, controllable via handlebar. Optional CB radio and intercom functionality. Instrumentation: Analog speedometer and tachometer, digital display for fuel level, gear indicator, clock, ambient temperature, and diagnostic information. Driver Assistance ABS: Integral ABS is a significant safety technology, providing sophisticated anti-lock braking capabilities. Cruise Control: Standard feature on many K1200LT models, providing effortless long-distance cruising. Connectivity Intercom System: Provisions for rider-passenger and external intercom systems for communication. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first. Valve Check Interval: Every 20,000 km (12,000 miles). Brake Fluid Change: Every 2 years. Fluid Specifications Engine Oil Type: SAE 5W-40 Synthetic Motorcycle Oil (API SG/SH/SJ or JASO MA). Engine Oil Capacity: Approx. 4.5 liters (4.8 US qt) with filter change. Transmission Oil Type: SAE 75W-90 Synthetic Gear Oil (API GL-5). Transmission Oil Capacity: Approx. 0.4 liters (0.42 US qt). Final Drive Oil Type: SAE 75W-90 Synthetic Gear Oil (API GL-5). Final Drive Oil Capacity: Approx. 0.2 liters (0.21 US qt). Brake Fluid Type: DOT 4 Hydraulic Brake Fluid. Coolant Type: BMW Motorrad Approved Antifreeze/Coolant. Known Issues Electrical Connectors: Corrosion or failure in certain electrical connectors and ground points can lead to intermittent electrical issues. Clutch Actuator: Occasional issues...
Frame inspection, suspension system (front and rear), steering system, wheel bearings, fairing removal and installation, body panel repairs, seat adjustment.
Fuel System:
Fuel pump operation, fuel filter replacement, fuel tank maintenance, throttle body inspection and adjustment.
Diagnostic procedures for common and uncommon issues, fault code interpretation, electrical system diagnostics.
Repair:
Step-by-step instructions for component removal, disassembly, repair, reassembly, and installation.
Special Tools:
Identification and usage instructions for specialized tools required for specific procedures.
Technical Depth
Depth:
Expert-level, covering everything from basic maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and ABS servicing.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Searchable text content for quick information retrieval.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Printable:
Printable pages for convenient workshop use.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
DOHC Inline Four-Cylinder
Displacement:
1171 cc (71.4 cu in)
Bore X Stroke:
76.7 mm x 64.7 mm (3.02 x 2.55 in)
Compression Ratio:
10.5:1
Performance
Horsepower Hp:
Approx. 100 hp @ 7500 rpm
Torque Lb-Ft:
Approx. 77 lb-ft @ 5250 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Premium Gasoline
Fuel Capacity:
24 liters (6.3 US gal)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Clutch Type:
Hydraulically Operated Dry Clutch
Features
Drive Type:
Shaft Drive
📐 Dimensions
Exterior
Length:
Approx. 2500 mm (98.4 in)
Width:
Approx. 970 mm (38.2 in)
Height:
Approx. 1430 mm (56.3 in)
Weights
Dry Weight:
Approx. 295 kg (650 lbs)
Wet Weight:
Approx. 320 kg (705 lbs)
Gross Vehicle Weight Rating:
Approx. 500 kg (1102 lbs)
🛡️ Safety Features
Ratings
ABS Type:
Integral ABS (BMW Motorrad ABS Generation 2)
Active Features
Braking System:
Linked braking (front and rear brake levers both activate front and rear brakes, with a separate rear brake pedal also available).
Lighting:
Halogen headlights, integrated turn signals, LED taillight.
Passive Features
Frame Design:
Aluminum bridge frame for rigidity and lightweight construction.
💡 Technology Features
Infotainment
Audio System:
Integrated AM/FM radio and CD player, often with cassette player on earlier models, controllable via handlebar. Optional CB radio and intercom functionality.
Instrumentation:
Analog speedometer and tachometer, digital display for fuel level, gear indicator, clock, ambient temperature, and diagnostic information.
Driver Assistance
ABS:
Integral ABS is a significant safety technology, providing sophisticated anti-lock braking capabilities.
Cruise Control:
Standard feature on many K1200LT models, providing effortless long-distance cruising.
Connectivity
Intercom System:
Provisions for rider-passenger and external intercom systems for communication.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Valve Check Interval:
Every 20,000 km (12,000 miles).
Brake Fluid Change:
Every 2 years.
Fluid Specifications
Engine Oil Type:
SAE 5W-40 Synthetic Motorcycle Oil (API SG/SH/SJ or JASO MA).
Engine Oil Capacity:
Approx. 4.5 liters (4.8 US qt) with filter change.
Transmission Oil Type:
SAE 75W-90 Synthetic Gear Oil (API GL-5).
Transmission Oil Capacity:
Approx. 0.4 liters (0.42 US qt).
Final Drive Oil Type:
SAE 75W-90 Synthetic Gear Oil (API GL-5).
Final Drive Oil Capacity:
Approx. 0.2 liters (0.21 US qt).
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid.
Coolant Type:
BMW Motorrad Approved Antifreeze/Coolant.
Known Issues
Electrical Connectors:
Corrosion or failure in certain electrical connectors and ground points can lead to intermittent electrical issues.
Clutch Actuator:
Occasional issues with the hydraulic clutch actuator seal can lead to fluid leaks or difficult clutch operation.
Rear Shock ABSorber:
Wear or failure of the rear shock absorber, particularly the electronic damping control (if equipped), can affect ride comfort and handling.
Fuel Pump Relay:
Early models may experience issues with the fuel pump relay leading to starting problems.
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW), Germany.
Model Evolution
Predecessor:
K1100LT, K100LT.
Successor:
K1200LT (later models with updated engine and features), K1600 series.
Production
Production Period:
1997-2009 (K1200LT designation covered these years with updates).
Manufacturing Location:
Berlin, Germany (BMW Motorrad Plant).
🏆 Awards & Recognition
Recognitions
Motorcycle Of The Year:
Consistently ranked as a top touring motorcycle by various motorcycle publications during its production run.
Ratings
Long Distance Comfort:
Highly praised for its exceptional rider and passenger comfort on extended journeys.