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Ski-Doo (FORMULA FORMULA-III-DELUXE-S-SL GRAnd-TOURING MACH MINI Z MX Z Series All ModelS) Snowmobile Workshop Service Repair Manual 1999-2000 (5 000+ Pages 501MB Searchable Printable Bo

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🏷️ Basic Information Identification Make: Ski-Doo Model: Formula Series, Formula III, Formula Deluxe S/SL, Grand Touring, Mach Series, Mini Z, MX Z Series (All Models) Year: 1999-2000 Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Target Audience: Owners, technicians, and repair shops servicing Ski-Doo snowmobiles from the 1999-2000 model years. Key Features Comprehensiveness: Extremely comprehensive due to its vast page count, covering an extensive range of models and systems. Digital Accessibility: Digital format allows for easy storage, search, and access across multiple devices. 📋 Manual Details Coverage Areas Covered Models: All models within the Formula, Formula III, Formula Deluxe S/SL, Grand Touring, Mach, Mini Z, and MX Z Series for model years 1999 and 2000. Page Count Page Count: 5,000+ Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital (PDF Download) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, and overhaul procedures for all engine variants including Rotax 2-stroke engines (e.g., 583, 670, 700, 800cc), ignition systems, fuel systems (carburetion, fuel injection), cooling systems, lubrication, and exhaust systems. Transmission Drivetrain: Clutch systems (primary and secondary), chaincase, drive and driven sprockets, track drive system, lubrication, and troubleshooting for all variants. Suspension Steering: Front suspension (double A-arm, SCS/AWS), rear suspension (SC-10, SC-10 II, SC-10 III, RER systems), shocks, springs, bushings, steering linkages, ski alignment, and troubleshooting. Electrical Systems: Ignition system components (CDI, stator, coils), lighting systems (headlights, taillights, instrumentation), starting system (starter motor, solenoid), battery maintenance, wiring diagrams for all models, and troubleshooting electrical faults. Chassis Body: Frame integrity, body panel removal and installation, seat assembly, handlebars, controls, decals, snow flap, and general chassis maintenance. Procedures Included Maintenance: Regular scheduled maintenance tasks, lubrication points, track tension adjustment, belt inspection and replacement, spark plug replacement, coolant checks, and general upkeep procedures. Troubleshooting: Systematic diagnostic guides for common performance issues, starting problems, engine misfires, electrical faults, suspension noises, and driveability concerns. Repair Overhaul: Step-by-step instructions for complete engine rebuilds, transmission overhauls, suspension component replacement, electrical component repair, and bodywork repairs. Technical Specifications: Detailed specifications for engine torque, clearances, fluid capacities, electrical component resistance, and alignment specifications. Technical Depth Depth: Comprehensive, covering from basic pre-ride checks and routine maintenance to advanced engine teardown, transmission rebuilding, and complex electrical system diagnostics. Suitable for both DIY enthusiasts and professional technicians. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) File Size: 501MB Searchability: Searchable text content for quick information retrieval. Printability: Printable, allowing users to create physical copies of specific sections or the entire manual. Compatibility Device Compatibility: iPad-ready and compatible with any device capable of opening PDF files. ⚙️ Engine Specifications Primary Engine Engine Types Covered: Primarily Rotax 2-stroke engines. Specific displacements covered include but are not limited to: 583cc, 670cc, 700cc, 800cc (e.g., Rotax 583 F, Rotax 670 HO, Rotax 700 Twin, Rotax 800 Twin, Rotax 700 H.O. SDI for applicable models). Performance Horsepower Torque Ranges: Varies significantly by model and engine. Typical ranges for this era might be from approximately 80 HP to 120+ HP for the larger displacement engines. Specific figures are detailed within the manual for each engine variant. Fuel System Carburetion Injection Details: Detailed specifications for carburetor models (e.g., Mikuni VM series, Ski-Doo specific variants), jetting, settings, and troubleshooting. Also covers early fuel injection systems (e.g., direct injection) where applicable. Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) systems, including stator, pickup coils, ignition modules, and spark plug specifications. 🔧 Transmission Standard Clutch System: CVT (Continuously Variable Transmission) system comprising primary (drive clutch) and secondary (driven clutch) components. Includes detailed overhaul, calibration, spring and roller/weight replacement, and belt inspection/replacement procedures. Optional Reverse Gear: Information on RER (Reverse Engine Retraction) systems or mechanical reverse gears where equipped on specific models. Features Chaincase Lubrication: Details on chaincase maintenance, chain adjustment, and specified lubricant types (e.g., hypoid gear oil). Includes chaincase removal and installation. 📐 Dimensions Exterior Overall Dimensions: Varies significantly by model (e.g., Mach Z, MX Z, Grand Touring). Specific length, width, and height for each model series are provided within the manual. Weights Dry Weight: Weight specifications differ per model. Examples might range from approximately 450 lbs for lighter models to over 600 lbs for heavier touring or performance models. 🛡️ Safety Features Active Features Braking System: Hydraulic disc brake system details, including caliper maintenance, brake fluid type (DOT 3 or DOT 4 specified), bleeding procedures, and pad replacement. Passive Features Rollover Protection: While not a feature like a car, emphasis on proper chassis integrity and track/suspension function for safe operation is covered. 💡 Technology Features Infotainment Instrument Cluster: Details on the function and troubleshooting of the instrument cluster, including speedometer, tachometer, temperature gauge, and indicator lights. Covers any basic audio systems if equipped on higher trim models. Driver Assistance Safety Features: Focus on operational safety features such as kill switches,...
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Ski-Doo (FORMULA FORMULA-III-DELUXE-S-SL GRAnd-TOURING MACH MINI Z MX Z Series All ModelS) Snowmobile Workshop Service Repair Manual 1999-2000 (5 000+ Pages 501MB Searchable Printable BoSki-Doo (FORMULA FORMULA-III-DELUXE-S-SL GRAnd-TOURING MACH MINI Z MX Z Series All ModelS) Snowmobile Workshop Service Repair Manual 1999-2000 (5 000+ Pages 501MB Searchable Printable BoSki-Doo (FORMULA FORMULA-III-DELUXE-S-SL GRAnd-TOURING MACH MINI Z MX Z Series All ModelS) Snowmobile Workshop Service Repair Manual 1999-2000 (5 000+ Pages 501MB Searchable Printable BoSki-Doo (FORMULA FORMULA-III-DELUXE-S-SL GRAnd-TOURING MACH MINI Z MX Z Series All ModelS) Snowmobile Workshop Service Repair Manual 1999-2000 (5 000+ Pages 501MB Searchable Printable Bo
🏷️ Basic Information
Identification
Make:
Ski-Doo
Model:
Formula Series, Formula III, Formula Deluxe S/SL, Grand Touring, Mach Series, Mini Z, MX Z Series (All Models)
Year:
1999-2000
Product Type:
Workshop Service Repair Manual
👋 Introduction
Market Position
Target Audience:
Owners, technicians, and repair shops servicing Ski-Doo snowmobiles from the 1999-2000 model years.
Key Features
Comprehensiveness:
Extremely comprehensive due to its vast page count, covering an extensive range of models and systems.
Digital Accessibility:
Digital format allows for easy storage, search, and access across multiple devices.
📋 Manual Details
Coverage Areas
Covered Models:
All models within the Formula, Formula III, Formula Deluxe S/SL, Grand Touring, Mach, Mini Z, and MX Z Series for model years 1999 and 2000.
Page Count
Page Count:
5,000+
Manual Type
Manual Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF Download)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul procedures for all engine variants including Rotax 2-stroke engines (e.g., 583, 670, 700, 800cc), ignition systems, fuel systems (carburetion, fuel injection), cooling systems, lubrication, and exhaust systems.
Transmission Drivetrain:
Clutch systems (primary and secondary), chaincase, drive and driven sprockets, track drive system, lubrication, and troubleshooting for all variants.
Suspension Steering:
Front suspension (double A-arm, SCS/AWS), rear suspension (SC-10, SC-10 II, SC-10 III, RER systems), shocks, springs, bushings, steering linkages, ski alignment, and troubleshooting.
Electrical Systems:
Ignition system components (CDI, stator, coils), lighting systems (headlights, taillights, instrumentation), starting system (starter motor, solenoid), battery maintenance, wiring diagrams for all models, and troubleshooting electrical faults.
Chassis Body:
Frame integrity, body panel removal and installation, seat assembly, handlebars, controls, decals, snow flap, and general chassis maintenance.
Procedures Included
Maintenance:
Regular scheduled maintenance tasks, lubrication points, track tension adjustment, belt inspection and replacement, spark plug replacement, coolant checks, and general upkeep procedures.
Troubleshooting:
Systematic diagnostic guides for common performance issues, starting problems, engine misfires, electrical faults, suspension noises, and driveability concerns.
Repair Overhaul:
Step-by-step instructions for complete engine rebuilds, transmission overhauls, suspension component replacement, electrical component repair, and bodywork repairs.
Technical Specifications:
Detailed specifications for engine torque, clearances, fluid capacities, electrical component resistance, and alignment specifications.
Technical Depth
Depth:
Comprehensive, covering from basic pre-ride checks and routine maintenance to advanced engine teardown, transmission rebuilding, and complex electrical system diagnostics. Suitable for both DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
File Size:
501MB
Searchability:
Searchable text content for quick information retrieval.
Printability:
Printable, allowing users to create physical copies of specific sections or the entire manual.
Compatibility
Device Compatibility:
iPad-ready and compatible with any device capable of opening PDF files.
⚙️ Engine Specifications
Primary Engine
Engine Types Covered:
Primarily Rotax 2-stroke engines. Specific displacements covered include but are not limited to: 583cc, 670cc, 700cc, 800cc (e.g., Rotax 583 F, Rotax 670 HO, Rotax 700 Twin, Rotax 800 Twin, Rotax 700 H.O. SDI for applicable models).
Performance
Horsepower Torque Ranges:
Varies significantly by model and engine. Typical ranges for this era might be from approximately 80 HP to 120+ HP for the larger displacement engines. Specific figures are detailed within the manual for each engine variant.
Fuel System
Carburetion Injection Details:
Detailed specifications for carburetor models (e.g., Mikuni VM series, Ski-Doo specific variants), jetting, settings, and troubleshooting. Also covers early fuel injection systems (e.g., direct injection) where applicable.
Ignition System
Ignition Type:
CDI (Capacitor Discharge Ignition) systems, including stator, pickup coils, ignition modules, and spark plug specifications.
🔧 Transmission
Standard
Clutch System:
CVT (Continuously Variable Transmission) system comprising primary (drive clutch) and secondary (driven clutch) components. Includes detailed overhaul, calibration, spring and roller/weight replacement, and belt inspection/replacement procedures.
Optional
Reverse Gear:
Information on RER (Reverse Engine Retraction) systems or mechanical reverse gears where equipped on specific models.
Features
Chaincase Lubrication:
Details on chaincase maintenance, chain adjustment, and specified lubricant types (e.g., hypoid gear oil). Includes chaincase removal and installation.
📐 Dimensions
Exterior
Overall Dimensions:
Varies significantly by model (e.g., Mach Z, MX Z, Grand Touring). Specific length, width, and height for each model series are provided within the manual.
Weights
Dry Weight:
Weight specifications differ per model. Examples might range from approximately 450 lbs for lighter models to over 600 lbs for heavier touring or performance models.
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brake system details, including caliper maintenance, brake fluid type (DOT 3 or DOT 4 specified), bleeding procedures, and pad replacement.
Passive Features
Rollover Protection:
While not a feature like a car, emphasis on proper chassis integrity and track/suspension function for safe operation is covered.
💡 Technology Features
Infotainment
Instrument Cluster:
Details on the function and troubleshooting of the instrument cluster, including speedometer, tachometer, temperature gauge, and indicator lights. Covers any basic audio systems if equipped on higher trim models.
Driver Assistance
Safety Features:
Focus on operational safety features such as kill switches, reverse systems, and proper function of braking and lighting. No electronic driver-assistance systems in the modern sense.
🔧 Maintenance
Service Intervals
Routine Maintenance Schedule:
Detailed schedules for initial break-in service, seasonal maintenance, and periodic inspections. Includes intervals for chaincase oil changes (e.g., every 1,000 miles or annually), spark plug replacement, drive belt inspection/replacement (e.g., every 2,000 miles or as needed), and clutch inspection.
Fluid Specifications
Engine Oil:
Specific 2-stroke oil recommendations (e.g., Ski-Doo XPS Synthetic 2T) and pre-mix or oil injection system usage guidelines. Coolant specifications (e.g., ethylene glycol-based antifreeze).
Transmission Fluid:
Specified hypoid gear oil for the chaincase, with recommended viscosity grades (e.g., SAE 80W-90).
Known Issues
Common Wear Items:
Includes guidance on checking and replacing wear items such as drive belts, clutch rollers/weights, suspension bushings, ski carbides, and track components. Information on potential issues like exhaust pipe leaks or carburetor tuning.
Troubleshooting Tips
Performance Enhancement:
Tips on optimizing clutch performance, jetting adjustments for altitude/temperature, and basic engine tuning.
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Ski-Doo, a division of Bombardier Recreational Products (BRP), has a long history of innovation in snowmobile design and performance.
Model Evolution
Key Series Features:
This period saw the introduction and refinement of technologies like DCS (Direct Control Suspension), advanced Rotax engines, and improved rider ergonomics across various models like the performance-oriented MX Z and Mach Z, the touring Grand Touring, and the agile Mini Z.
Production
Manufacturing Era:
Represents a transition period in snowmobile technology for Ski-Doo, focusing on increased power, improved handling, and rider comfort.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Ski-Doo models from this era were widely recognized for their performance, reliability, and innovative features, often setting benchmarks in their respective categories (e.g., performance, touring, mountain riding).
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