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1999-2005 BMW 3 Series (E46) Workshop Service Repair Manual (M3 323i 325i 325xi 328i 330i 330xi Sedan Coupe Convertible Sport Wagon)

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Chassis Code: E46 Production Years Covered: 1999-2005 Body Styles Covered: Sedan, Coupe, Convertible, Sport Wagon 👋 Introduction Market Position Market Segment: Entry-level luxury/compact executive car Competitive Analysis Key Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS, Infiniti G35 Key Features Driving Dynamics: Renowned for its balanced chassis, RWD platform, and engaging driving experience Build Quality: High-quality interior materials and robust construction typical of BMW Engine Performance: Smooth and powerful inline-six engines (and a potent V8 for the M3), offering a blend of performance and refinement 📋 Manual Details Coverage Areas Model Variants Covered: M3, 323i, 325i, 325xi, 328i, 330i, 330xi Page Count Estimated Page Count: Thousands (comprehensive workshop manual) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (typically PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Drivetrain, Transmission, Clutch, Driveshafts, Differentials Chassis: Suspension (Front & Rear), Steering System, Brake System (Hydraulic & ABS), Wheels & Tires Electrical: Engine Control Unit (ECU), Body Control Module (BCM), Lighting System, Instrumentation, HVAC Controls, Audio System, Power Accessories (Windows, Locks, Mirrors), Safety Systems (Airbags, Seatbelts) Body And Interior: Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Seats, Safety Restraints Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Replacements, Spark Plug Replacement, Belt Replacement Repair: Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Repair, Electrical Component Diagnosis & Replacement, Body Panel Repair Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides, Electrical Schematics Analysis, Component Testing Procedures Specifications And Data: Torque Specifications, Fluid Capacities, Engine Data, Dimensions, Electrical Component Data, Diagnostic Specifications Body And Chassis Repair: Detailed instructions for body panel alignment, repair, rust prevention, and chassis component replacement (e.g., subframe, suspension arms). Electrical Schematics: Comprehensive wiring diagrams for all vehicle systems, essential for diagnosing electrical faults. Technical Depth Depth Of Coverage: Comprehensive: from basic adjustments and fluid changes to complete engine and transmission overhauls, including detailed diagnostic procedures. Diagnostic Tools: Covers procedures for use with BMW proprietary diagnostic tools (e.g., DIS, ISTA/EDiabas) and general OBD-II scanners. 📊 Manual Specifications File Format File Format: PDF Print Quality Searchability: Searchable text for quick access to information Image Quality: High-resolution diagrams, illustrations, and photographs Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Variant 2.5L Inline-6 M54B25: Displacement: 2.5 Liters (2494 cc); Horsepower: 184 hp @ 6000 rpm; Torque: 235 Nm (173 lb-ft) @ 3500 rpm; Bore x Stroke: 84.0 mm x 75.0 mm; Compression Ratio: 10.2:1 Engine Variant 3.0L Inline-6 M54B30: Displacement: 3.0 Liters (2979 cc); Horsepower: 225 hp @ 6000 rpm; Torque: 300 Nm (221 lb-ft) @ 3500 rpm; Bore x Stroke: 84.0 mm x 90.0 mm; Compression Ratio: 10.2:1 Engine Variant M3 S54B32: Displacement: 3.2 Liters (3246 cc); Horsepower: 333 hp @ 7900 rpm; Torque: 350 Nm (258 lb-ft) @ 4900 rpm; Bore x Stroke: 87.0 mm x 91.0 mm; Compression Ratio: 11.5:1 Performance 0-60 Mph Approx: Varies by model, e.g., ~7.0s for 325i, ~5.5s for M3 Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) 🔧 Transmission Standard Standard Transmission: 5-speed Manual (Getrag 250 for non-M models), 6-speed Manual (Getrag 420G for M3) Optional Optional Transmission: 5-speed Steptronic Automatic Transmission (GM A5S360R/A5S325Z) Features Rear Wheel Drive: Standard across most models All Wheel Drive: Optional xDrive (AWD) system on 325xi and 330xi models 📐 Dimensions Exterior Wheelbase: Approx. 107.4 inches (2728 mm) Length: Varies by body style: Sedan ~177.4 inches (4506 mm), Coupe ~176.5 inches (4483 mm), Convertible ~176.5 inches (4483 mm), Wagon ~177.2 inches (4501 mm) Width: Approx. 68.7 inches (1745 mm) Height: Varies by body style: Sedan ~55.2 inches (1402 mm), Coupe ~53.1 inches (1349 mm), Convertible ~54.1 inches (1374 mm), Wagon ~54.4 inches (1382 mm) Weights Curb Weight Approx: 3200 - 3600 lbs (1450 - 1630 kg), M3 higher Gross Vehicle Weight Rating Approx: 4500 - 4800 lbs (2040 - 2180 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Rating: Good (for models tested, e.g., 2000 Sedan) IIHS Side Impact Rating: Acceptable/Good (for models tested) Active Features Anti-Lock Braking System: Standard (ABS) Traction Control: Standard (ASC+T or DSC - Dynamic Stability Control) Stability Control: Standard on later models and higher trims (DSC) Passive Features Airbags: Frontal airbags for driver and passenger; optional side-impact airbags Seatbelts: 3-point inertia-reel seatbelts with pretensioners and force limiters Rollover Protection: Automatic rollover protection system for Convertible models 💡 Technology Features Infotainment Available Systems: Optional premium audio systems, CD players, and early navigation systems (CCC/M-ASK depending on year and trim). Driver Assistance Advanced Features: Traction Control (ASC+T), Dynamic Stability Control (DSC), Park Distance Control (PDC - optional), Rain-sensing wipers (optional), Xenon Adaptive Headlights (optional). Connectivity Early Connectivity: Optional Bluetooth integration for hands-free...
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1999-2005 BMW 3 Series (E46) Workshop Service Repair Manual (M3 323i 325i 325xi 328i 330i 330xi Sedan Coupe Convertible Sport Wagon)
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Chassis Code:
E46
Production Years Covered:
1999-2005
Body Styles Covered:
Sedan, Coupe, Convertible, Sport Wagon
👋 Introduction
Market Position
Market Segment:
Entry-level luxury/compact executive car
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS, Infiniti G35
Key Features
Driving Dynamics:
Renowned for its balanced chassis, RWD platform, and engaging driving experience
Build Quality:
High-quality interior materials and robust construction typical of BMW
Engine Performance:
Smooth and powerful inline-six engines (and a potent V8 for the M3), offering a blend of performance and refinement
📋 Manual Details
Coverage Areas
Model Variants Covered:
M3, 323i, 325i, 325xi, 328i, 330i, 330xi
Page Count
Estimated Page Count:
Thousands (comprehensive workshop manual)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (typically PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Drivetrain, Transmission, Clutch, Driveshafts, Differentials
Chassis:
Suspension (Front & Rear), Steering System, Brake System (Hydraulic & ABS), Wheels & Tires
Electrical:
Engine Control Unit (ECU), Body Control Module (BCM), Lighting System, Instrumentation, HVAC Controls, Audio System, Power Accessories (Windows, Locks, Mirrors), Safety Systems (Airbags, Seatbelts)
Body And Interior:
Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Seats, Safety Restraints
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Replacements, Spark Plug Replacement, Belt Replacement
Repair:
Engine Overhaul, Transmission Rebuild, Brake Component Replacement, Suspension Component Repair, Electrical Component Diagnosis & Replacement, Body Panel Repair
Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides, Electrical Schematics Analysis, Component Testing Procedures
Specifications And Data:
Torque Specifications, Fluid Capacities, Engine Data, Dimensions, Electrical Component Data, Diagnostic Specifications
Body And Chassis Repair:
Detailed instructions for body panel alignment, repair, rust prevention, and chassis component replacement (e.g., subframe, suspension arms).
Electrical Schematics:
Comprehensive wiring diagrams for all vehicle systems, essential for diagnosing electrical faults.
Technical Depth
Depth Of Coverage:
Comprehensive: from basic adjustments and fluid changes to complete engine and transmission overhauls, including detailed diagnostic procedures.
Diagnostic Tools:
Covers procedures for use with BMW proprietary diagnostic tools (e.g., DIS, ISTA/EDiabas) and general OBD-II scanners.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Searchability:
Searchable text for quick access to information
Image Quality:
High-resolution diagrams, illustrations, and photographs
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Variant 2.5L Inline-6 M54B25:
Displacement: 2.5 Liters (2494 cc); Horsepower: 184 hp @ 6000 rpm; Torque: 235 Nm (173 lb-ft) @ 3500 rpm; Bore x Stroke: 84.0 mm x 75.0 mm; Compression Ratio: 10.2:1
Engine Variant 3.0L Inline-6 M54B30:
Displacement: 3.0 Liters (2979 cc); Horsepower: 225 hp @ 6000 rpm; Torque: 300 Nm (221 lb-ft) @ 3500 rpm; Bore x Stroke: 84.0 mm x 90.0 mm; Compression Ratio: 10.2:1
Engine Variant M3 S54B32:
Displacement: 3.2 Liters (3246 cc); Horsepower: 333 hp @ 7900 rpm; Torque: 350 Nm (258 lb-ft) @ 4900 rpm; Bore x Stroke: 87.0 mm x 91.0 mm; Compression Ratio: 11.5:1
Performance
0-60 Mph Approx:
Varies by model, e.g., ~7.0s for 325i, ~5.5s for M3
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual (Getrag 250 for non-M models), 6-speed Manual (Getrag 420G for M3)
Optional
Optional Transmission:
5-speed Steptronic Automatic Transmission (GM A5S360R/A5S325Z)
Features
Rear Wheel Drive:
Standard across most models
All Wheel Drive:
Optional xDrive (AWD) system on 325xi and 330xi models
📐 Dimensions
Exterior
Wheelbase:
Approx. 107.4 inches (2728 mm)
Length:
Varies by body style: Sedan ~177.4 inches (4506 mm), Coupe ~176.5 inches (4483 mm), Convertible ~176.5 inches (4483 mm), Wagon ~177.2 inches (4501 mm)
Width:
Approx. 68.7 inches (1745 mm)
Height:
Varies by body style: Sedan ~55.2 inches (1402 mm), Coupe ~53.1 inches (1349 mm), Convertible ~54.1 inches (1374 mm), Wagon ~54.4 inches (1382 mm)
Weights
Curb Weight Approx:
3200 - 3600 lbs (1450 - 1630 kg), M3 higher
Gross Vehicle Weight Rating Approx:
4500 - 4800 lbs (2040 - 2180 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
Good (for models tested, e.g., 2000 Sedan)
IIHS Side Impact Rating:
Acceptable/Good (for models tested)
Active Features
Anti-Lock Braking System:
Standard (ABS)
Traction Control:
Standard (ASC+T or DSC - Dynamic Stability Control)
Stability Control:
Standard on later models and higher trims (DSC)
Passive Features
Airbags:
Frontal airbags for driver and passenger; optional side-impact airbags
Seatbelts:
3-point inertia-reel seatbelts with pretensioners and force limiters
Rollover Protection:
Automatic rollover protection system for Convertible models
💡 Technology Features
Infotainment
Available Systems:
Optional premium audio systems, CD players, and early navigation systems (CCC/M-ASK depending on year and trim).
Driver Assistance
Advanced Features:
Traction Control (ASC+T), Dynamic Stability Control (DSC), Park Distance Control (PDC - optional), Rain-sensing wipers (optional), Xenon Adaptive Headlights (optional).
Connectivity
Early Connectivity:
Optional Bluetooth integration for hands-free calling on later models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles or annually, depending on driving conditions and oil type (check Condition Based Service - CBS system where applicable).
Major Service Milestones:
Inspect/replace spark plugs around 60,000-100,000 miles (depending on type). Inspect/replace coolant, brake fluid, transmission fluid, and differential fluid at manufacturer-specified intervals (often 30,000-60,000 miles or as indicated by CBS).
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) compliant synthetic oil, typically SAE 0W-30 or 5W-30. Check owner's manual for specific viscosity based on climate.
Coolant:
BMW Blue Coolant (G48), 50/50 mix with distilled water.
Brake Fluid:
DOT 4
Transmission Fluid Manual:
Pentosin MTF LT-2 (or equivalent approved fluid)
Transmission Fluid Automatic:
BMW ATF (e.g., ETL-7045E, LT-71141, or equivalent approved fluid for Steptronic models)
Differential Fluid:
API GL-5, SAE 75W-90 synthetic gear oil (check specific differential type).
Known Issues
Cooling System:
Plastic coolant expansion tanks can become brittle and crack; water pump failures (especially plastic impeller versions).
Valve Cover Gaskets:
Common oil leaks from valve cover gaskets due to aging rubber seals.
Oil Pan Gaskets:
Oil leaks from the oil pan gasket are also prevalent.
Oil Separators:
Crankcase Ventilation (CCV) system can clog, leading to oil leaks and rough idle.
Subframe Mounts:
Rear subframe mounting points can crack or fatigue, especially on earlier models; requires reinforcement. (M3 models particularly susceptible).
Mismatched Headlights:
Common issue where headlights are replaced individually, leading to uneven beam patterns and color tint.
Heater Control Valve:
Heater control valve can fail, resulting in no heat or inconsistent temperature control.
ABS Wheel Speed Sensors:
ABS and traction control warning lights can illuminate due to faulty wheel speed sensors.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
The Ultimate Driving Machine; emphasis on performance, engineering, and driver engagement.
Model Evolution
E46 Introduction:
The E46 generation replaced the E36 3 Series and brought significant advancements in chassis design, engine technology, and interior refinement.
Mid Cycle Refresh:
Facelift (LCI) occurred in 2001, featuring updated headlights, taillights, bumpers, and interior trim.
Production
Manufacturing Locations:
Primary manufacturing in Dingolfing, Germany, with some assembly in other global locations.
Sales Figures Context:
The E46 was a highly successful model for BMW, significantly boosting sales and cementing its position in the compact executive segment.
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The E46 3 Series was a frequent recipient of Car and Driver's 10Best awards, highlighting its class-leading driving dynamics and overall excellence.
Ward Best Engines:
BMW's inline-six engines (M54 series) often received recognition for their smoothness, power delivery, and efficiency.
Ratings
Consumer Reports Ratings:
Generally received good to excellent ratings for predicted reliability, though specific model years and common issues noted by owners should be reviewed.
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