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Citroen Xsara 1999 All Service Repair Manual

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🏷️ Basic Information Identification Make: Citroen Model: Xsara Year: 1999 Generation Generation: First Generation (X1) Codes Chassis Code: X1 👋 Introduction Market Position Market Position: Practical DIY repair resource for Citroen Xsara owners seeking to perform their own maintenance and repairs, saving on labor costs. Competitive Analysis Competitive Analysis: Offers a cost-effective and convenient alternative to professional mechanic services, providing detailed instructions that empower vehicle owners. Key Features Key Features: Covers all essential repair and maintenance aspects, accessible across multiple operating systems, detailed troubleshooting guides. 📋 Manual Details Coverage Areas Coverage Areas: All aspects of repair, maintenance, and troubleshooting Page Count Page Count: Not specified (downloadable PDF) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Systems Covered: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Engine Control System, Chassis/Body, Restraint System, Axle Engine Control System Details: Diagnostic procedures, sensor testing (e.g., MAP, TPS, O2), actuator control, ECU identification, emission control strategies. Electrical System Details: Detailed wiring diagrams for all circuits, component location, troubleshooting flowcharts for common electrical faults, power distribution, lighting systems, starter and charging systems. Chassis Body Details: Body panel removal/installation, door and window adjustment, interior trim removal, chassis component inspection, rust prevention and repair. Fuel System Details: Fuel pump testing, fuel injector cleaning and replacement, fuel pressure regulation, fuel filter replacement, fuel tank diagnostics. Restraint System Details: Airbag system diagnostics, seatbelt operation and replacement, SRS (Supplemental Restraint System) troubleshooting. Cooling System Details: Radiator testing and repair, thermostat replacement, water pump inspection, fan operation, coolant hose replacement, heater core troubleshooting. Procedures Included Procedures Included: Disassembly, reassembly, repair, servicing, maintenance, refurbishment, renovation, mending, fixing, troubleshooting, diagnostic procedures, component replacement, fluid changes, electrical system diagnostics, wiring harness repair Brake System Procedures: Brake pad and disc replacement, caliper overhaul, brake fluid flush and bleed, ABS component testing and replacement, parking brake adjustment. Suspension Procedures: Shock absorber and strut replacement, spring replacement, control arm bush replacement, wheel bearing replacement, suspension alignment specifications. Steering System Procedures: Power steering pump and rack inspection/repair, steering column adjustment, tie rod end replacement, wheel alignment. Periodic Lubrication: Lubrication points for suspension, steering, and other moving parts, recommended lubricant types and intervals. Troubleshooting Methodology: Systematic approach to diagnosing common and complex vehicle issues, symptom-based diagnostics, fault code interpretation. Technical Depth Technical Depth: Comprehensive: from basic maintenance to in-depth repair and diagnostics Engine Rebuild Depth: Includes information on cylinder head removal/installation, piston and connecting rod servicing, crankshaft inspection and bearing replacement, valve train adjustments. Diagnostic Tools Mention: Mentions use of diagnostic tools for engine management systems and ABS diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, printable pages Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Primary Engine: Citroen EW7J4 (1.8L 16V) Performance Horsepower: Approximately 110-115 hp (depending on specific variant) Torque: Approximately 155-160 Nm (depending on specific variant) Fuel System Fuel System: Multi-point Fuel Injection (MPI) Engine Codes Engine Codes: EW7J4, LFY (1.8i 8V), RFY (2.0i 16V), RGX (2.0i Turbo) Engine Variants Covered Engine Variants Covered: 1.4L, 1.6L, 1.8L, 2.0L (including petrol and diesel variants like XU7JP, TU3JP, XU7J4, XU10J2, DW8, DW10) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Optional Optional Transmission: 4-speed Automatic (AL4) Features Transmission Features: Manual clutch operation, automatic torque converter lock-up Fluid Specifications Transmission Fluid Type Manual: GL-4 (e.g., Total Transmission TM D 75W-80) Transmission Fluid Type Automatic: ATF LT 71141 (e.g., Mobil ATF LT 71141, Total Fluide AT 42) 📐 Dimensions Exterior Length: Approximately 4130-4190 mm (depending on body style) Width: Approximately 1710 mm Height: Approximately 1420-1490 mm (depending on body style) Weights Curb Weight: Approximately 1150-1300 kg (depending on engine and equipment) Cargo Cargo Volume: Approximately 370-517 liters (depending on body style) 🛡️ Safety Features Ratings Euro Ncap Rating: 3-star (for earlier models, later models may vary or not have been tested comprehensively under current standards) Active Features Active Safety Features: ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution) Passive Features Passive Safety Features: Driver and front passenger airbags, side airbags (optional), seatbelt pretensioners, ISOFIX child seat anchors 💡 Technology Features Infotainment Infotainment Features: Basic radio/cassette or CD player, optional RDS (Radio Data System), manual climate control or optional automatic climate control. Driver Assistance Driver Assistance Features: Cruise control (optional), parking sensors (late models/optional) Connectivity Connectivity Features: Limited; basic auxiliary input for external audio devices (optional) 🔧 Maintenance Service Intervals Oil Change Interval Petrol: Every 15,000 km or 1 year (whichever comes first) Oil Change Interval Diesel: Every 10,000-15,000 km or 1 year (whichever comes first) Timing Belt Replacement: Typically every 90,000-120,000 km or 5-6 years (refer to specific engine manual section) Fluid Specifications Engine Oil Grade: API...
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Citroen Xsara 1999 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Citroen
Model:
Xsara
Year:
1999
Generation
Generation:
First Generation (X1)
Codes
Chassis Code:
X1
👋 Introduction
Market Position
Market Position:
Practical DIY repair resource for Citroen Xsara owners seeking to perform their own maintenance and repairs, saving on labor costs.
Competitive Analysis
Competitive Analysis:
Offers a cost-effective and convenient alternative to professional mechanic services, providing detailed instructions that empower vehicle owners.
Key Features
Key Features:
Covers all essential repair and maintenance aspects, accessible across multiple operating systems, detailed troubleshooting guides.
📋 Manual Details
Coverage Areas
Coverage Areas:
All aspects of repair, maintenance, and troubleshooting
Page Count
Page Count:
Not specified (downloadable PDF)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Systems Covered:
General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Engine Control System, Chassis/Body, Restraint System, Axle
Engine Control System Details:
Diagnostic procedures, sensor testing (e.g., MAP, TPS, O2), actuator control, ECU identification, emission control strategies.
Electrical System Details:
Detailed wiring diagrams for all circuits, component location, troubleshooting flowcharts for common electrical faults, power distribution, lighting systems, starter and charging systems.
Chassis Body Details:
Body panel removal/installation, door and window adjustment, interior trim removal, chassis component inspection, rust prevention and repair.
Fuel System Details:
Fuel pump testing, fuel injector cleaning and replacement, fuel pressure regulation, fuel filter replacement, fuel tank diagnostics.
Restraint System Details:
Airbag system diagnostics, seatbelt operation and replacement, SRS (Supplemental Restraint System) troubleshooting.
Cooling System Details:
Radiator testing and repair, thermostat replacement, water pump inspection, fan operation, coolant hose replacement, heater core troubleshooting.
Procedures Included
Procedures Included:
Disassembly, reassembly, repair, servicing, maintenance, refurbishment, renovation, mending, fixing, troubleshooting, diagnostic procedures, component replacement, fluid changes, electrical system diagnostics, wiring harness repair
Brake System Procedures:
Brake pad and disc replacement, caliper overhaul, brake fluid flush and bleed, ABS component testing and replacement, parking brake adjustment.
Suspension Procedures:
Shock absorber and strut replacement, spring replacement, control arm bush replacement, wheel bearing replacement, suspension alignment specifications.
Steering System Procedures:
Power steering pump and rack inspection/repair, steering column adjustment, tie rod end replacement, wheel alignment.
Periodic Lubrication:
Lubrication points for suspension, steering, and other moving parts, recommended lubricant types and intervals.
Troubleshooting Methodology:
Systematic approach to diagnosing common and complex vehicle issues, symptom-based diagnostics, fault code interpretation.
Technical Depth
Technical Depth:
Comprehensive: from basic maintenance to in-depth repair and diagnostics
Engine Rebuild Depth:
Includes information on cylinder head removal/installation, piston and connecting rod servicing, crankshaft inspection and bearing replacement, valve train adjustments.
Diagnostic Tools Mention:
Mentions use of diagnostic tools for engine management systems and ABS diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, printable pages
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Citroen EW7J4 (1.8L 16V)
Performance
Horsepower:
Approximately 110-115 hp (depending on specific variant)
Torque:
Approximately 155-160 Nm (depending on specific variant)
Fuel System
Fuel System:
Multi-point Fuel Injection (MPI)
Engine Codes
Engine Codes:
EW7J4, LFY (1.8i 8V), RFY (2.0i 16V), RGX (2.0i Turbo)
Engine Variants Covered
Engine Variants Covered:
1.4L, 1.6L, 1.8L, 2.0L (including petrol and diesel variants like XU7JP, TU3JP, XU7J4, XU10J2, DW8, DW10)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual
Optional
Optional Transmission:
4-speed Automatic (AL4)
Features
Transmission Features:
Manual clutch operation, automatic torque converter lock-up
Fluid Specifications
Transmission Fluid Type Manual:
GL-4 (e.g., Total Transmission TM D 75W-80)
Transmission Fluid Type Automatic:
ATF LT 71141 (e.g., Mobil ATF LT 71141, Total Fluide AT 42)
📐 Dimensions
Exterior
Length:
Approximately 4130-4190 mm (depending on body style)
Width:
Approximately 1710 mm
Height:
Approximately 1420-1490 mm (depending on body style)
Weights
Curb Weight:
Approximately 1150-1300 kg (depending on engine and equipment)
Cargo
Cargo Volume:
Approximately 370-517 liters (depending on body style)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3-star (for earlier models, later models may vary or not have been tested comprehensively under current standards)
Active Features
Active Safety Features:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution)
Passive Features
Passive Safety Features:
Driver and front passenger airbags, side airbags (optional), seatbelt pretensioners, ISOFIX child seat anchors
💡 Technology Features
Infotainment
Infotainment Features:
Basic radio/cassette or CD player, optional RDS (Radio Data System), manual climate control or optional automatic climate control.
Driver Assistance
Driver Assistance Features:
Cruise control (optional), parking sensors (late models/optional)
Connectivity
Connectivity Features:
Limited; basic auxiliary input for external audio devices (optional)
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Every 15,000 km or 1 year (whichever comes first)
Oil Change Interval Diesel:
Every 10,000-15,000 km or 1 year (whichever comes first)
Timing Belt Replacement:
Typically every 90,000-120,000 km or 5-6 years (refer to specific engine manual section)
Fluid Specifications
Engine Oil Grade:
API SL/CF, ACEA A3/B3 or A3/B4, viscosity SAE 5W-40 or 10W-40 (depending on climate and specific engine)
Coolant Type:
Antifreeze/coolant with anti-corrosion additives (e.g., G11 or G12 equivalent, typically blue or pink)
Brake Fluid Type:
DOT 4
Power Steering Fluid Type:
LHM (Citroen's hydraulic mineral oil) or specific PSF type for later models
Gearbox Oil Capacity Manual:
Approximately 2.0-2.2 liters
Engine Oil Capacity 1 8L:
Approximately 4.0-4.5 liters
Coolant Capacity:
Approximately 5.5-6.0 liters
Known Issues
Known Issues:
Rear suspension beam (torsion bar) wear, electrical gremlins, potential issues with automatic transmission (AL4), catalytic converter failure, exhaust system corrosion.
Spark Plugs
Spark Plug Type Petrol:
NGK BKR6E (1.8L 16V), Champion RC10PYP4 (1.6L)
Filters
Oil Filter Part Number Example:
Mann-Filter W 910/3, Mahle OC 51
📚 Vehicle History
Brand Heritage
Brand Heritage:
Citroen, a French automotive manufacturer known for its innovative designs and comfortable ride quality, with a long history dating back to 1919.
Model Evolution
Model Evolution:
The Xsara was introduced in 1997 as a replacement for the successful Citroen ZX. It was designed by Giorgio Giugiaro and offered in hatchback, estate (Break), and coupe variants. The 1999 model year falls within the first generation (X1) which received a facelift in 2001.
Production
Production Period:
1997-2006 (Xsara I: 1997-2000, Xsara II: 2000-2006)
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 1999 model are not widely publicized, the Xsara was generally well-regarded for its comfortable ride and practical design within its segment.
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